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Inhaltsverzeichnis

Seite 3

3 - 62Table 3-50 Entering Drive Enable Logic Control ParameterCP Parameter Name Parameter ValueCP-10 Alarm 1 Format CP-11 Alarm 2 FormatCP-74 Drive E

Seite 4

3 - 63MONITOR PARAMETERSParameters are divided into two classifications; Control Parameters (CP) and MonitorParameters (MP). The numbered code that r

Seite 5 - Table of Contents

3 - 64Input MonitoringThese MPs monitor the MLP–Drive's inputs.MP-41 LEAD FREQUENCYThe Lead Frequency (MP-41) displays the frequency of the L

Seite 6

3 - 65MP-54 LOGIC INPUTS - GROUP AThe Logic Inputs A displays the status of the Run, Jog, R–Stop and F–Stop digitalinputs. The number “1” indicat

Seite 7 - List of Illustrations

3 - 66MP-87 A/D INPUTThe A/D Input parameter (MP-87) displays the value of the analog input in percent offull scale (XXX.X%) before it is zero and spa

Seite 8 - List of Tables

3 - 67Output MonitoringThese MPs monitor the MLP–Drive's outputs.MP-47 SPEED COMMAND OUTThe Drive Output (MP-47) Displays the drive output le

Seite 9

3 - 68Performance MonitoringPerformance Monitor Parameters monitor the performance of the MLP–Drive and yoursystem. Figure 3-2 is a block diagram of

Seite 10

3 - 69MP-44 DEVIATION (ERROR)Deviation (MP-44) displays the difference between the Ramped Reference (MP-46)and the Feedback Frequency (MP-43) measured

Seite 11 - Introduction

3 - 70Status MonitoringThese MPs monitor the status of the MLP–Drive's modes of operation and operatingstates.MP-50 ACTIVE SCALING MODEThe dig

Seite 12

3 - 71MP-52 ALARM STATUSThe digit that displays a number “1” is the active Alarm. In the example below, “HighSpeed Alarm ” is the active alarm.Lo

Seite 13 - INTRODUCING THE MLP-DRIVE

1 - 1IntroductionIntroducing the MLP-DriveExamples of MLP-Drive Applications

Seite 14 - APPLICATIONS

3 - 72MP-57 EEPROM STATUSThe Control Parameters are stored in the EEPROM memory chip. EEPROM Status(MP-57) displays the status of the EEPROM memory c

Seite 15

3 - 73SERIAL COMMUNICATIONSThe MLP-Drive can interface with a host computer through a RS485 SerialCommunications Interface. This interface allows the

Seite 16

3 - 74Using Serial CommunicationsThis section describes how to use the Serial Communications. Before you can applythis section, The MLP-Drive must be

Seite 17 - Installation / Setup

3 - 75CP-72 CHARACTER FORMATThe MLP-Drive uses three different character formats. Enter the number for therequired format, as listed below.1 = 8

Seite 18 - DOOR PANEL

3 - 76Communications Software DesignThe MLP-Drive Serial Communications Interface uses a polling technique to establish alink with the host computer.

Seite 19 - MOUNTING

3 - 77Parameter SendUse the Parameter Send to change any of the MLP-Drive's Control Parameters.Table 3-51 Parameter Send - Host TransmissionCha

Seite 20

3 - 78Character 5, 6 - Parameter Number:These characters identify the Control Parameter that you want to change(i.e., “16” = CP-16).Characters 7 throu

Seite 21 - Hazardous voltages!

3 - 79Character 12 - ETX:Always use the ASCII “ETX” character to terminate the character string.Example of Parameter Send:A new Acceleration Time of 5

Seite 22

3 - 80Table 3-52 Parameter Send - MLP-Drive ResponseCharacter # 1 2 3 4 5 6 7 8 9 10 11 12DEV # DEV # ERROR PAR # PAR # DATA DATA DATA DATA DATADESC

Seite 23 - I/O Power (J4 pins 1, 2)

3 - 81Characters 5,6 - Parameter Number:The Control Parameter code is sent back to the host computer from the MLP-Drive.Characters 7 through 10 - DATA

Seite 25 - Run (J5 pins 4, 8)

3 - 82Control Command SendThe Control Command Send allows the host computer to control the operatingfunctions of the MLP-Drive that are associated wit

Seite 26 - R–Stop (J5 pins 6, 8)

3 - 83Characters 5,6 - Parameter Number:These characters should always be “0”.Characters 7 through 8 - DATA:These characters should always be “0”.Char

Seite 27 - Master / Follower

3 - 84Table 3-54 Control Command Send - MLP-Drive ResponseCharacter # 1 2 3 4 5 6 7 8 9 10 11 12DEV # DEV # ERROR PAR # PAR # DATA DATA DATA DATA DA

Seite 28

3 - 85Characters 5,6 - Parameter Number:These characters will always be “0”.Characters 7 through 10 - DATA:These characters will always be “0”.Charact

Seite 29 - Loop (J5 pins 12, 13)

3 - 86Data InquiryUse the Data Inquiry to request the current value for Parameters (i.e., ControlParameters or Monitor Parameters).Table 3-55 Data I

Seite 30 - Analog Input (J5 pins 18, 19)

3 - 87Characters 5,6 - Parameter Number:This is the Control Parameter code (i.e., enter “16” for CP–16).Characters 7 through 10 - DATA:These character

Seite 31 - (J3 pins 1, 2)

3 - 88Table 3-56 Data Inquiry - MLP-Drive ResponseCharacter # 1 2 3 4 5 6 7 8 9 10 11 12DEV # DEV # ERROR PAR # PAR # DATA DATA DATA DATA DATADESC S

Seite 32

3 - 89Characters 5,6 - Parameter Number:The Control Parameter code is sent back to the host computer from the MLP-Drive.Characters 7 through 10 - DATA

Seite 33

3 - 90Table 3-57 ASCII to Binary@ 1000000 ' 1100000A 1000001 a 1100001B 1000010 b 1100010C 1000011 c 1100011D 1000100 d 1100100E 1000101 e

Seite 34 - — +

3 - 91Table 3-58 Binary to Monitor ParametersMP-50 MP-51 MP-52 MP-53 MP-54

Seite 35 - CALIBRATION

1 - 3INTRODUCING THE MLP-DRIVEThe MLP-Drive is a highly accurate, digital, motor drive which can drive 1/4 to 2horsepower PM DC motors. It has advanc

Seite 36 - CURRENT LIMIT

3 - 92—NOTES—

Seite 37 - Press “Enter”

4 - 1TroubleshootingDiagnosticsTroubleshootingPROM Chip Replacement

Seite 39 - Operation

4 - 3DIAGNOSTICSThis section describes how to use the diagnostic routines to verify that the MLP-Drive isoperating properly as well as to identify any

Seite 40

4 - 4RAM Test #1 - To Test Random Access MemoryClear/4 will automatically default to RAM Test #1. The diagnosticindicator and the number “1” will be

Seite 41 - KEYPAD OPERATION

4 - 5Display Test #2 - To Test the LED Display Panel SegmentsPress the “UP” or “DOWN” scroll keys until the diagnostic indicator andthe number “2” are

Seite 42 - Parameters can not be changed

4 - 6Keypad Test #3 - To Test the KeypadPress the “UP” or “DOWN” scroll keys until the diagnostic indicator andthe number “3” are visible on the left

Seite 43 - KEYPAD LOCKOUT

4 - 7Input Test #4 - To Test the Logic InputsPress the “UP” or “DOWN” scroll keys until the diagnostic indicator andthe number “4” are visible on the

Seite 44 - CAUTION:

4 - 8Output Test #5 - To Test the Logic OutputsPress the “UP” or “DOWN” scroll keys until the diagnostic indicator andthe number “5” are visible on th

Seite 45 - CONTROL PARAMETERS

4 - 9In addition to diagnostic tests 1-5, the MLP-Drive automatically performs two power updiagnostic routines during every Power Up.RAM TEST - Random

Seite 46 - Direct Mode

1 - 4EXAMPLES OF MLP-DRIVEAPPLICATIONSFigure 1-1 is an example of a Master mode of operation for a pump application. Thescaling format allows the ope

Seite 47 - Master Mode

4 - 10—NOTES—

Seite 48 - CP-31 PPR Feedback 60

4 - 11TROUBLESHOOTINGThis section contains four troubleshooting flowcharts to help you resolve four possiblesystem operating problems. The four scena

Seite 49

4 - 12Figure 4-1 Motor Does Not Stop FlowchartYesMotor Does Not StopMP-53 =1000 (F–Stop)J5, Pin 4 isshorted to commonMP-53 =0100 (R–Stop)MP-53 =0010

Seite 50 - Master Mode Example

4 - 13MP-50 =0010(Master)MP-50 =0100(Follower)MP-50 =0001(Direct)YesMotor Does Not RunProblem CorrectedYesYesNoNoNoNoSetpoint is correct ?NoYesMP-45 i

Seite 51 - Master Mode - Analog Feedback

4 - 14Figure 4-3 Motor Runs at Wrong Speed FlowchartMP-50 =0010(Master)MP-50 =0100(Follower)MP-50 =0001(Direct)YesMotor Runs at Wrong SpeedProblem C

Seite 52

4 - 15Figure 4-4 Motor Runs Unstable FlowchartChange CP-61 to “1”and Run in Direct ModeNoMotor Runs UnstableMotor StillUnstable ?NoYesProblem Correc

Seite 53

4 - 16PROM CHIP REPLACEMENTThe PROM (Programmable Read Only Memory) chip is the software for the MLP-Drive.See Figure 4-5 for the PROM's location

Seite 54 - Master Mode - Analog Setpoint

4 - 17Figure 4-5 PROM LocationBeveled CornerInsert Tool HereInsert Tool Here

Seite 55

4 - 18—NOTES—

Seite 56

Glossary - 1Glossary

Seite 57 - Follower Mode

1 - 5Figure 1-2 is an example of the Follower mode of operation in a pump application. Thescaling format allows the operator to enter the setpoint as

Seite 59 - Lead E.U. operation

Glossary - 3GLOSSARYAcceleration/Deceleration Acceleration Time (CP-16) and Deceleration Time (CP-17)control the rate of speed change in response to s

Seite 60

Glossary - 4the Follower mode, Offset Mode, Acceleration/Decelera-tion, Tuning, Alarms, and Jog. The MLP-Drive comesfactory pre-loaded with a complet

Seite 61

Glossary - 5Drive Enable The Drive Enable output is activated based on theRamped Reference (MP-46) and the feedback. TheRamped Reference is the calcu

Seite 62

Glossary - 6Input Monitoring Lead Frequency (MP-41)Feedback Frequency (MP-43)Logic Inputs, Group A (MP-54)Logic Inputs, Group B (MP-55)Input Test Test

Seite 63 - ___

Glossary - 7Master/FollowerScroll UpScroll DownMaster Mode A stand-alone control of a single motor. The scaling formatallows the operator to enter a

Seite 64

Glossary - 8Output Monitoring Drive Output (MP-47)Logic Outputs (MP-56)Output Test Tests the Logic Outputs.Outputs Drive OutDig_Out1Dig_Out2Parameters

Seite 65

Glossary - 9PPR Feedback See Appendix C; CP-31.PPR Lead See Appendix C; CP-30.Tuning Tuning stabilizes speed error differences between thesetpoint and

Seite 66

Glossary - 10Scroll Up/Down Keys These keys change the active setpoint value even if theactive setpoint is not displayed in the LED display.Each time

Seite 67

AppendicesAppendix A - MLP-Drive SpecificationsAppendix B - FormulasAppendix C - Parameter Summary -Numeric Quick ReferenceAppendix D - Control Parame

Seite 68

1 - 6—NOTES—

Seite 70

A-1APPENDIX A: MLP-DRIVE SPECIFICATIONSAccuracy: .01% Set SpeedResponse: 10 millisecond control loop updateTuning: Separately adjustable Gain, Integr

Seite 71

A-2Analog Input: 0 - 10 VDC Range33 KΩ Input Impedance12 Bit Resolution± 0.1% Linearity Error - Typical± 0.05% Drift Error - Typical - Isolated Mode±

Seite 72

A-3Faceplate Rating: Nema 4, 4X, 12, 13IP65Environment: The MLP-Drive shall be installed in a pollutiondegree 2 macro - environment.Altitude: To 3,30

Seite 73

A-4–NOTES–

Seite 74

B - 1APPENDIX B: FORMULASUse the following formulas to calculate Speed Control:MASTER MODEGeneralHZRPMSetpointMaster = RPMFeedbackE.U.Master

Seite 75

B - 2HZOFFSET MODESetpointFollower X (HZLead)(RPMMax Fb)(PPRFb)E.U.Follower (RPMMax Lead)(PPR Lead )(CP-31)(CP-30)(CP-3,4)(CP-33)(CP

Seite 76 - Offset Mode

C - 1APPENDIX C: PARAMETER SUMMARY -NUMERIC QUICK REFERENCECP-01 MASTER SETPOINT 1The Engineering Units value that you want your system to operate at

Seite 77

C - 2CP-06 DIRECT SETPOINTUse the Direct Setpoint (CP-06) to set the drive output that is used when the MLP–Drive is in theDirect Mode of operation.

Seite 78 - This value can be

C - 3CP-11 ALARM 2 FORMATBy entering alarm Control Parameters, you can establish circumstances under which theMLP–Drive will alert you to potential op

Seite 79 - Analog Setpoint Example

2 - 1Installation / SetupMountingWiringInputsOutputsSerial CommunicationsCalibrationCurrent LimitAnalog Input Calibration

Seite 80

C - 4CP-16 ACCELERATION TIMEAcceleration Time (CP-16) controls the rate of speed change in response to setpoint changes.This Control Parameter applies

Seite 81 - Inverse Master Mode

C - 5CP-29 RECOVERY MULTIPLIERThe Recovery Multiplier determines the rate at which the pulse error (position) is reduced tozero. This parameter multip

Seite 82 - Deceleration

C - 6MP-41 LEAD FREQUENCYThe Lead Frequency (MP-41) displays the frequency of the Lead Frequency Input(J5 pin 1) in units of hertz (pulses per sec

Seite 83 - Inverse Follower Mode

C - 7MP-44 DEVIATION (ERROR)Deviation (MP-44) displays the difference between the Ramped Reference (MP-46) and theFeedback Frequency (MP-43) measured

Seite 84

C - 8MP-50 ACTIVE SCALING MODEActive Scaling Mode (MP-50) displays a number “1” to indicate the active scaling mode. In theexample below, “Master Mod

Seite 85 - Acceleration/Deceleration

C - 9MP-52 ALARM STATUSAlarm Status (MP-52 ) displays a number “1” to indicate the active alarm. In the example below,“High Speed Alarm ” is the act

Seite 86 - CP-69 Trim Authority 100

C - 10MP-54 LOGIC INPUTS - GROUP AThe Logic Inputs - Group A (MP-54) displays the status of the Run, Jog, R–Stop and F–Stoplogic inputs. The number “

Seite 87

C - 11MP-56 LOGIC OUTPUTSThe Logic Outputs (MP-56) displays the status of the Dig_Out1 and Dig_Out2 logic outputs. Thenumber “1” indicates an inactiv

Seite 88 - CP-29 Recovery Multiplier 0

C - 12MP-59 FREQUENCY OVER FLOW COUNTERThe Frequency Over Flow Counter (MP-59) is a counter that increments each time the frequencyinput to the MLP–Dr

Seite 89

C - 13CP-64 DISPLAY MODE FOLLOWERIn the Follower mode of operation, Display Mode Follower (CP-64) determines how the data willdisplay in Tach (CP-40).

Seite 90

2 - 23.60"3.60"4.00"*6.00"4.00"DOOR PANEL(3.65" .03" CUTOUT( CUTOUT3.65" .03" ()* From the rear of

Seite 91

C - 14CP-69 TRIM AUTHORITYTrim Authority determines how much influence the PID term has on the control output. If stabilitycannot be obtained through

Seite 92

C - 15CP-73 CONTROL MASKThe Serial Communications can control some of the logic input functions. Enter the number forthe required functions in Contro

Seite 93 - CP-05 Jog Setpoint 50

C - 16CP-79 SETPOINT LOCKOUT MASKSetpoint Lockout Mask determines which setpoints are disabled when the keypad is locked out.If CP-79 is set to "

Seite 94

C - 17 Current LimitMin LimitMax LimitNot UsedCodeCP-84 ANALOG INPUT ALLOCATIONCP-84 allocates the analog input to the desired

Seite 95 - LOGIC CONTROL

C - 18MP-88 A/D INPUT ADJUSTEDMP-88 displays the value of the analog input in percent of full scale (XXX.X%) after it is zero andspan adjusted. The A/

Seite 96 - Logic Inputs

D - 1APPENDIX D: CONTROL PARAMETERREFERENCEUSERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-01 Master Setpoint 1 0000 9999 0000 ENGCP-02 Master Se

Seite 97

D - 2USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-67 Derivative 0 9999 9000 —CP-68 Feedforward 500 2000 1000 DAC bitCP-69 Trim Authority 0 100

Seite 98

E - 1APPENDIX E: MONITOR PARAMETERREFERENCECODE DESCRIPTION MIN MAX UNITSMP-40 Tach 0 9999 ENG.MP-41 Lead Frequency 0 9999 HZMP-42 Pulse Error Count

Seite 100

F - 1APPENDIX F: MLP–DRIVE FAX COVER SHEETDate: ______________________Atten: Contrex Technical SupportFax Number: 1-763-424-8734From:Name __________

Seite 101 - MONITOR PARAMETERS

2 - 3MOUNTINGThis section contains instructions for mounting the MLP–Drive in the door panel of aNEMA Industrial Electrical enclosure. The MLP–Drive

Seite 102 - Input Monitoring

F - 2Code# Description DisplayedCode# Description DisplayedCode# Description UserRecordCode# Description UserRecordPlease record the Control Para

Seite 103 - F–Stop (J5 Pin 7)

G- 1APPENDIX G: WIRING DIAGRAMEXAMPLESDANGERThis diagram is for conceptual purposes only!Use safety equipment.Make wiring connections carefully.Incor

Seite 104

G - 2DANGERThis diagram is for conceptual purposes only!Use safety equipment.Make wiring connections carefully.Incorrect use of equipment or connectio

Seite 105 - Not Used

G- 3Figure G-3 Start/Stop with Armature ContactorDANGERThis diagram is for conceptual purposes only!Use safety equipment.Make wiring connections care

Seite 106 - Performance Monitoring

G - 4DANGERThis diagram is for conceptual purposes only!Use safety equipment.Make wiring connections carefully.Incorrect use of equipment or connectio

Seite 107

C --- ---04/13 Update Page 2-5 for Motor Over-temp compliance

Seite 109 - Scaled Error

Warranty - 1WarrantyService PolicyWarranty

Seite 111 - SERIAL COMMUNICATIONS

Warranty - 3SERVICE POLICYContrex, Inc., recognizes that with each saleof its product there are certain productobligations. This document defines th

Seite 112 - Using Serial Communications

iiTechnical AssistanceIf you have comments or questions concerning the operation of the MLP-Drive, please call. A member of our Technical Support Staf

Seite 113 - Control Mask Error

2 - 4* Use 115 VAC with MLP-Drive model # 3200-1938 Use 230 VAC with MLP-Drive model # 3200-1939L1* Neut or L2GND/PERS485 SerialCommunicationsLEAD

Seite 114

Warranty - 4WARRANTYContrex, Inc., guarantees this device againstdefects in workmanship and materials for aperiod of one (1) year from the date ofpurc

Seite 116

Index - 2

Seite 117 - Example of Parameter Send:

Index - 3IndexAAC Power Input..page 2-8Acceleration Time..page C-4, D-1Acceleration/Deceleration..page 3-47, Glossary-3Active Scaling Mode..page 3-70,

Seite 118 - Character 4 - Error Code:

Index - 4Definition..page Glossary-3MLP–Drive..page 2-20, 2-22Character Format..page 3-75, C-14, D-2Clear/4..page 4-3Clear/7..page 4-11Closed Loop..pa

Seite 119 - Character 11 - Data Format:

Index - 5CP-67..page 3-48, C-13, D-2CP-68..page 3-48, C-13, D-2CP-69..page 3-48, C-13, D-2CP-70..page 3-74, C-14, D-2CP-71..page 3-74, C-14, D-2CP-72.

Seite 120 - Control Command Send

Index - 6Drive Enable..page Glossary-5Logic..page C-15, D-2Drive Output..page 3-67, C-7Output..page 2-15EEEPROM..page Glossary-5EEPROM Status..page 3-

Seite 121 - Characters 9,10- DATA:

Index - 7Use the Up/Down Scroll Keys..page 3-4II/O Power..page 2-7InputMonitoring..page 3-64, Glossary-6Test..page 4-7, Glossary-6Inputs..page Glossar

Seite 122

Index - 8KKeypadBasic Entry..page 3-4Error..page 3-70, C-8, E-1Lockout..page 3-5, C-18, D-2Mask..page 3-5Record of your Password..page 3-6Operation..p

Seite 123

Index - 9Introducing the..page 1-3Mounting.See Mounting the MLP–DriveOperation.See OperationMode of Operation..page Glossary-7Monitor Parameter Refere

Seite 124 - Data Inquiry

WIRINGWARNINGCan cause severe injury, death, or damage to equipment.Hazardous voltages!The MLP-Drive should only be installed by a qualified electrici

Seite 125

Index - 10Open Loop..page 1-3, Glossary-7Open/Closed LoopInput..page 2-13Operating State..page Glossary-7Operating StatesF-Stop..page 3-58Jog..page 3-

Seite 126 - Character 4 -Error Code:

Index - 11PParameter..page 3-7, Glossary-8Code..page 3-7, 3-63, Glossary-8Send..page 3-77, Glossary-8Summary Reference List..page C-1Value..page 3-7,

Seite 127 - 6 -XX.XX

Index - 12Data Inquiry..page 3-86Error..page 3-75, C-11, E-1Multidrop Installation..page 2-17Parameter Send..page 3-77Service Policy..page Warranty -

Seite 128 - Table 3-57 ASCII to Binary

Index - 13Connections without Relays..page G-1General Diagram..page 2-4Inputs..page 2-7Outputs..page 2-15Start/Stop for Regen with Armature..page G-3T

Seite 129 - Setpoint

Index - 14—NOTES—

Seite 130

2 - 6–NOTES—

Seite 131 - Troubleshooting

2 - 7Figure 2-3 I/O Power / IsolatedFigure 2-4 I/O Power / Non-IsolatedINPUTSNOTE: The installation of this motor control must conform to area an

Seite 132

2 - 8AC Power (J3 pins 3, 4, 5)The MLP–Drive model #3200-1938operates on 115 VAC + 15%, 0.1Amp., 50/60 Hz. The MLP–Drivemodel #3200-1939 operates on

Seite 133 - DIAGNOSTICS

2 - 9Feedback Frequency(J5 pins 2, 3)The Feedback Frequency is a pulsetrain input that the MLP–Drive uses todetermine the speed of the followermotor.

Seite 134

2 - 10Jog (J5 pins 5, 8)Jog is a maintained input. When Jogis closed, the MLP–Drive commandsthe motor to move at the selected jogspeed. As a maintai

Seite 135

2 - 11Figure 2-11 F–StopF-Stop (J5 pins 7, 8)F-Stop is a momentary input. Whenit is open, the MLP–Drive stopsimmediately (zero RPM) and ignoresthe

Seite 136

2 - 12Figure 2-13 Setpoint SelectSetpoint Select (J5 pins 10, 13)The Master and Follower setpointsare determined by the Setpoint Selectinput combine

Seite 137

2 - 131113J5SCROLL UPFigure 2-15 Scroll Down1213J5SCROLL DOWNThe Scroll Down input decrements the active setpoint. The active setpoint will bedecrem

Seite 138 - 2 Dig_Out2

iiiDANGERImproper installation cancause severe injury, death ordamage to your system.Integrate this motion controlunit into your system withcaution.Op

Seite 139 - PROM TEST

2 - 14Analog Input (J5 pins 18, 19)The Analog Input can be used forfrequency or setpoint replacement inthe Master and Follower modes ofoperation, or t

Seite 140

2 - 15OUTPUTSDrive Output (J3 pins 1, 2)Connect the Drive Output(J3 pins 1, 2) to the armature leads(A1 and A2) of your permanentmagnet, DC motor. If

Seite 141 - TROUBLESHOOTING

2 - 16Digital Output 2 (J5 pin 16,17)The Digital Output 2 can be programmed to activate as a function of various alarmconditions or as a function of

Seite 142 - Wiring to

2 - 17Figure 2-19 MLP–Drive Multidrop InstallationSERIAL COMMUNICATIONSNOTE: The installation of this motor control must conform to area and local e

Seite 143 - 1-800-342-4411

2 - 18Figure 2-20 MLP–Drive Serial Communications Connections1. Shield only at one end of the cable.2. If you need to terminate the communication li

Seite 144 - Motor Runs at Wrong Speed

2 - 19CALIBRATIONCalibration sets the MLP-Drive's current limit. Calibration also zero and spans theanalog input. The MLP–Drive must be properly

Seite 145 - Motor Runs Unstable

2 - 20CURRENT LIMITThe MLP-Drive provides current limiting for both RMS continuous duty and RMS peakintermittent duty. The RMS current limit level is

Seite 146 - PROM CHIP REPLACEMENT

2 - 21Use Limit Status (MP-83) to display the present status of the current limit:Press “Code Select”Enter “83” (Limit Status)Press “Enter”The presen

Seite 147 - Insert Tool Here

2 - 22ANALOG INPUT CALIBRATIONThe analog input is factory calibrated for zero and span levels at 0 - 10 VDC. If it isnecessary to field calibrate the

Seite 148

3 - 1OperationKeypad OperationKeypad LockoutControl Parameters (CP)Direct ModeMaster ModeFollower ModeOffset ModeInverse Master ModeInverse Follower M

Seite 151 - GLOSSARY

3 - 3KEYPAD OPERATIONThe front panel of the MLP–Drive is an easy to use keypad that gives you directaccess to the Parameters (Control Parameters and M

Seite 152 - Glossary - 4

3 - 4NumericKeysLedDisplayDedicated KeysUp/DownScroll KeysCode Select KeyParameter Code (2 digits)Parameter Value(up to 4 digits)EnterKeyClearKeyFigur

Seite 153 - Glossary - 5

3 - 5KEYPAD LOCKOUTKeypad Lockout (CP-98) displays the present status of the keypad lockout. When thekeypad is locked, then “LOC” is displayed:Locked

Seite 154 - Glossary - 6

3 - 6CAUTION:Make certain that you record your password in the space provided on page 3-6, as yourpassword becomes transparent once you have entered i

Seite 155 - Glossary - 7

3 - 7CONTROL PARAMETERSParameters are divided into two classifications; Control Parameters (CP) and MonitorParameters (MP). The numbered code that re

Seite 156 - Glossary - 8

3 - 8Direct ModeIn the Direct mode of operation, the drive output from the MLP–Drive to the motor drivecan be set directly. Direct mode is an open-lo

Seite 157 - Glossary - 9

3 - 9Master ModeThe Master, or stand-alone mode of operation, is a single motor operation. In thissimple mode of operation, the entire process is con

Seite 158 - Glossary - 10

3 - 10Table 3-4 Default Master Scaling Control ParametersCP Parameter Name Parameter ValueCP-34 Max RPM Feedback 2000CP-31 PPR Feedback 60CP-20 Mas

Seite 159 - Appendices

3 - 11Table 3-6 Entering Master Setpoint Control ParametersCP Parameter Name Parameter ValueCP-01 Master Setpoint 1 CP-02 Master Setpoint 2Enter the

Seite 160

vTable of ContentsIntroduction... 1-1Introducing the MLP-Drive ...

Seite 161

3 - 12Master Mode ExampleThe following example demonstrates how scaling and setpoint Control Parameters areentered for a typical Master mode of operat

Seite 162

3 - 13Master Mode - Analog FeedbackThe MLP-Drive can be scaled for Engineering Unit setpoint entry and Tach displayoperation using the analog input fo

Seite 163

3 - 14Table 3-9 Entering Master Scaling Analog Feedback ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation CP-20 Master Engine

Seite 164

3 - 15Master Mode Analog Feedback ExampleThe following example demonstrates Master mode scaling using analog feedback:A pump delivers 20.0 gallons per

Seite 165

3 - 16Master Mode - Analog SetpointThe MLP-Drive can be scaled for Engineering Unit setpoint entry and Tach displayoperation using the analog input fo

Seite 166 - Polarity)

3 - 17Table 3-12 Entering Master Scaling Analog Setpoint ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation CP-20 Master Engi

Seite 167 - NUMERIC QUICK REFERENCE

3 - 18Master Mode Analog Setpoint ExampleThe following example demonstrates Master mode scaling using analog setpoint:A pump delivers 20.0 gallons per

Seite 168

3 - 19Follower ModeThe Follower mode of operation is the most frequently used mode of operation. It is amulti-motor operation in which the entire pro

Seite 169

3 - 20The factory default Control Parameters for Scaling are found on Table 3-14. To modifythese default parameters, refer to Table 3-15. If you are

Seite 170

3 - 21With your scaling established, you can enter values for Follower Setpoints 1 and 2(CP-03, CP-04). The value that you enter for a setpoint is t

Seite 171

viMonitor Parameters ... 3-63Input Monitoring ...

Seite 172

3 - 22Follower Mode Examples A and BExample A demonstrates how scaling and setpoint Control Parameters are entered fora typical Follower mode of opera

Seite 173

3 - 23To find Follower Setpoint 1 (CP-03) for Example A:Follower E.U. desired 15Setpoint 1 =________________________________=___=3Lead E.U. operatio

Seite 174 - Below Minimum Allowed Value

3 - 24Table 3-17 Follower Mode Control Parameters Example ACP Parameter Name Parameter ValueCP-33 Max RPM Lead 1725CP-34 Max RPM Feedback 1800CP-30 P

Seite 175

3 - 25Example B demonstrates how scaling and setpoint Control Parameters are entered fora typical Follower mode of operation that uses a setpoint base

Seite 176

3 - 26To find Follower Setpoint 1 (CP-03) for Example B:Follower E.U. desiredSetpoint 1 =________________________________x 100 (%)Lead E.U. operatio

Seite 177

3 - 27Table 3-18 Follower Mode Control Parameters Example BCP Parameter Name Parameter ValueCP-33 Max RPM Lead 1800CP-34 Max RPM Feedback 1800CP-30 P

Seite 178 - Inverse Scaling

3 - 28Follower Mode - Analog LeadThe MLP-Drive can be scaled for Engineering Unit setpoint entry and Tach displayoperation using the analog input for

Seite 179

3 - 29Table 3-20 Entering Follower Scaling Analog Lead ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation CP-21 Follower Engi

Seite 180

3 - 30Follower Mode Analog Lead ExampleThe following example demonstrates Follower mode scaling using analog lead:A pump delivers 20.0 gallons per min

Seite 181

3 - 31Follower Mode - Analog FeedbackThe MLP-Drive can be scaled for Engineering Unit setpoint entry and Tach displayoperation using the analog input

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viiList of IllustrationsFigure 1-1 MLP–Drive Master Mode ... 1-4Figure 1-2 MLP–Drive Follower Mo

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3 - 32Table 3-23 Entering Follower Scaling Analog Feedback ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation CP-21 Follower

Seite 184 - CP-98 KEYPAD LOCKOUT

3 - 33Follower Mode Analog Feedback ExampleThe following example demonstrates Follower mode scaling using analog feedback:A pump delivers 20.0 gallons

Seite 185 - REFERENCE

3 - 34Follower Mode - Analog SetpointThe MLP-Drive can be scaled for Engineering Unit setpoint entry and Tach displayoperation using the analog input

Seite 186 - 1 2 1 CODED

3 - 35Table 3-25 Default Scaling Control ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation 0CP-21 Follower Engineering Units

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3 - 36Table 3-26 Entering Follower Scaling Analog Setpoint ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation CP-21 Follower

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3 - 37Follower Mode Analog Setpoint ExampleThe following example demonstrates Follower mode scaling using analog setpoint:A pump delivers 20.0 gallons

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3 - 38Offset ModeOffset mode is a variation of Follower mode. In Offset mode, an additional quantity(offset term) is added to or subtracted from the s

Seite 190 - CP-79 Setpoint Lockout Mask

3 - 39Offset Authority (CP-76)Offset Authority determines the quantity of the offset term (amount ofinfluence) for a given analog input level.Offset P

Seite 191 - EXAMPLES

3 - 40Table-29 Entering Offset Scaling Analog Setpoint ParametersCP Parameter Name Parameter ValueCP-84 Analog Input Allocation CP-21 Follower Engi

Seite 192 - Use safety equipment

3 - 41Offset Mode Analog Setpoint ExampleThe following example demonstrates Offset mode scaling using analog setpoint:The lead nip motor on a web has

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viiiList of TablesTable 3-1 Basic Keypad Entry ... 3-4Table 3-2 Default Direct Mode Cont

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3 - 42Table 3-30 Offset Mode ExampleCP Parameter Name Value RemarksCP-84 Analog Input AllocationCP-21 FollowerEngine

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3 - 43Inverse Master ModeThe Inverse Master Mode is a variation of the Master Mode. The Inverse Master Modehas an inverted setpoint. If you increase

Seite 196

3 - 44Inverse Master Mode ExampleThe Inverse Master Mode Example demonstrates how scaling and setpoint ControlParameters are entered for a typical Inv

Seite 197 - Warranty

3 - 45Inverse Follower ModeThe Inverse Follower Mode is a variation of the Follower Mode. The Inverse FollowerMode has an inverted setpoint. If you

Seite 198 - Warranty - 2

3 - 46Inverse Follower Mode ExampleThe Inverse Follower Mode Example demonstrates how the scaling and setpointControl Parameters are entered for a typ

Seite 199 - Service

3 - 47Acceleration/DecelerationAcceleration/Deceleration (CP-16 and CP-17) control the rate of speed change inresponse to setpoint changes. These par

Seite 200 - WARRANTY

3 - 48TuningIf your system is unstable, or the speed error is unacceptable, tuning stabilizes speederror differences between the setpoint and feedback

Seite 201 - Index - 1

3 - 49Table 3-40 Entering Master / Follower Tuning Control ParametersCP Parameter Name Parameter ValueCP-65 Gain (Proportional)CP-66 IntegralCP-67 De

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3 - 50Zero Error LoopThe MLP-Drive has the ability to eliminate any long term speed error in the followermode. This is equivalent to maintaining a fol

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3 - 51Table 3-42 Entering Zero Error Loop Control ParametersCP Parameter Name Parameter ValueCP-18 Lag Pulse LimitCP-19 Lead Pulse LimitCP-29 Recov

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ixTable 3-36 Inverse Follower Mode Control Parameters Example... 3-46Table 3-37 Default Master or Follower Accel/Decel Control Parameters 3-4

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3 - 52AlarmsThe Control Parameters for Alarms are identical for both the Master and the Followermodes of operations. By entering values in the Contro

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3 - 53Table 3-44 Entering Alarms Control ParametersCP Parameter Name Parameter ValueEnter the RPMs at or below which you want the alarm output to act

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3 - 54LimitsThe MLP-Drive has the ablity to limit both the minimum and maximum operating speedwhen in the Run state.The following control parameters a

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3 - 55JogJog increases the RPMs at the acceleration rate that you specified in Acceleration Time(CP-16) until the Jog Setpoint (CP-05) is achieved. W

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3 - 56—NOTES—

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3 - 57LOGIC CONTROLThis section addresses the four digital inputs and two digital outputs that control theMLP–Drive's and connected drive's

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3 - 58Logic InputsF–Stop has priority over the other operating states. F–Stop brings the MLP–Drive'sdrive output to an immediate Zero.To activat

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3 - 59Run has the third highest operating priority. Run ramps to the scaled setpoint speed,using the Acceleration Time (CP-16). Run can be activated

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3 - 60Jog has the least operating priority. Jog ramps to the Jog Setpoint (CP-05), using theAcceleration Time (CP-16). When Jog is terminated, the M

Seite 214 - Index - 14

3 - 61Logic OutputsDrive Enable activates based on the Ramped Reference (MP-46) and the feedback.The Ramped Reference (MP-46) is the calculated setpoi

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