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DIAGNOSTICS
This section describes how to use the diagnostic routines to verify that the ML–Trim is
operating properly as well as to identify any ML–Trim problems. The diagnostic
routines are run independently, with the ML–Trim temporarily disconnected from your
system. Begin diagnostics with the Clear/4 procedure, then run tests 1-6. Each of the
tests can be performed without repeating the Clear/4 procedure unless you exit
diagnostics.
If you need to verify the integrity of the ML–Trim relative to your system, refer to the
Troubleshooting: Troubleshooting
section, page 4-11. If the information in this section
does not solve your problem, consult:
Contrex Technical Support (763) 424-7800 or 1-800-342-4411
Clear/4 - To Begin the Diagnostic Procedure
To begin the diagnostic procedure, turn the ML–Trim off and disconnect it
from your system.
Turn the power on the ML–Trim while simultaneously pressing “Clear” and
“4” on the keypad.
The ML–Trim defaults to RAM Test #1. The Diagnostic indicator and the
number “1” are visible on the left side of the LED display. If you did not see
this indicator, you are not in diagnostics. The example below shows the
diagnostic indicator and test number on the LED display.
- User Manual 1
- Technical Assistance 2
- Table of Contents 5
- List of Illustrations 7
- List of Tables 8
- Introduction 9
- INTRODUCING THE ML–TRIM 11
- EXAMPLES OF ML–TRIM 12
- APPLICATIONS 12
- Installation / Setup 15
- DOOR PANEL 16
- MOUNTING 17
- The National Electrical Code 19
- The Canadian Electrical Code 19
- I/O Power (J5 pins 1, 2) 21
- References: Appendix A 22
- ML–Trim Specifications 22
- AC Power (J3 pins 1, 2, 3) 22
- Lead Frequency (J5 pins 3, 5) 22
- Feedback Frequency 23
- Run (J5 pins 6, 8) 23
- Jog (J5 pins 7, 8) 24
- R–Stop (J5 pins 9, 11) 24
- F-Stop (J5 pins 10, 11) 25
- Master or Follower 25
- MOTOR DRIVE 27
- Alarm (J5 pin 17) 28
- SERIAL COMMUNICATIONS 29
- TXD/ TXD/ 30
- COM RXD RXD 30
- — + 30
- CALIBRATION 31
- MOTOR DRIVE SET UP 32
- ML–TRIM CALIBRATION 33
- Operation 35
- KEYPAD OPERATION 37
- (2 digits) 38
- (up to 4 digits) 38
- KEYPAD LOCKOUT 39
- CONTROL PARAMETERS 41
- Operations: Keypad 44
- Master Mode Example 46
- Operation: 46
- Setpoint Select 49
- ___ 53
- Inverse Master Mode 56
- Inverse Master Mode Example 57
- CP-21 Follower E.U. 1.000 58
- Inverse Follower Mode Example 59
- Acceleration/Deceleration 60
- CP-66 Integral 2000 61
- CP-67 Derivative 9000 61
- LOGIC CONTROL 67
- Logic Inputs 68
- Logic Output 71
- MONITOR PARAMETERS 73
- Input Monitoring 74
- Run (J5 Pin 6) 75
- Jog (J5 Pin 7) 75
- R–Stop (J5 Pin 9) 75
- F–Stop (J5 Pin 10) 75
- Drive Enable (J5 Pin 16) 76
- Alarm (J5 Pin 17) 76
- Not Used 76
- Performance Monitoring 77
- Status Monitoring 79
- Using Serial Communications 84
- Invalid Parameter Code 85
- Control Mask Error 85
- Parameter Send 87
- Character 1 - STX: 87
- Characters 2, 3 - Device #: 87
- Character 4 - Message Type: 87
- Character 12 - ETX: 89
- Example of Parameter Send: 89
- Character 4 - Error Code: 90
- Character 11 - Data Format: 91
- Control Command Send 92
- Characters 9,10- DATA: 93
- Data Inquiry 96
- Characters 2, 3 Device #: 98
- Character 4 -Error Code: 98
- 6 -XX.XX 99
- Table 3-35 ASCII to Binary 100
- Follower 101
- Setpoint 101
- Troubleshooting 103
- DIAGNOSTICS 105
- Diagnostic Indicator 106
- Test Number 106
- Press To Activate 111
- 1 Drive Enable 111
- TROUBLESHOOTING 113
- Motor Does Not Stop 114
- Motor Does Not Run 115
- Consult Tech 115
- 1-800-342-4411 115
- Motor Runs at Wrong Speed 116
- Motor Runs Unstable 117
- PROM CHIP REPLACEMENT 118
- Beveled Corner 119
- Insert Tool Here 119
- Glossary 121
- Glossary - 2 122
- GLOSSARY 123
- Glossary - 4 124
- Glossary - 5 125
- Glossary - 6 126
- Glossary - 7 127
- Glossary - 8 128
- Glossary - 9 129
- Glossary - 10 130
- Appendices 131
- NUMERIC QUICK REFERENCE 137
- CP-06 DIRECT SETPOINT 138
- CP-10 ALARM FORMAT 138
- CP-12 LOW ALARM 138
- CP-13 HIGH ALARM 138
- CP-14 RAMPED ERROR ALARM 138
- MP-43 FEEDBACK FREQUENCY 141
- Two Decimal Places 141
- MP-44 DEVIATION (ERROR) 141
- MP-45 SCALED REFERENCE 141
- MP-46 RAMPED REFERENCE 141
- Direct Mode 142
- Master Mode 142
- Follower Mode 142
- Low Speed Alarm 143
- High Speed Alarm 143
- Ramped Error 143
- Scaled Error 143
- MP-53 CONTROL STATE 144
- MP-54 LOGIC INPUTS - GROUP A 144
- MP-55 LOGIC INPUTS - GROUP B 145
- MP-56 LOGIC OUTPUTS 145
- MP-57 EEPROM STATUS 145
- CP-61 DIRECT ENABLE 146
- Inverse Scaling 147
- CP-67 DERIVATIVE 148
- CP-70 DEVICE ADDRESS 148
- CP-71 BAUD RATE 148
- CP-72 CHARACTER FORMAT 148
- CP-73 CONTROL MASK 149
- CP-74 DRIVE ENABLE LOGIC 149
- CP-98 KEYPAD LOCKOUT 150
- MP-99 SOFTWARE CODE REVISION 150
- MP-00 SOFTWARE PART NUMBER 150
- REFERENCE 151
- 1-763-424-8734 155
- APPENDIX G: WIRING DIAGRAM 157
- EXAMPLES 157
- Use safety equipment 158
- APPENDIX H: REVISION LOG 163
- Warranty 165
- Warranty - 2 166
- Service 167
- WARRANTY 168
- Index - 1 169
- Index - 2 170
- Index - 3 171
- See also 172
- Index - 5 173
- Index - 6 174
- Index - 7 175
- Index - 8 176
- Index - 9 177
- Index - 10 178
- Index - 11 179
- Index - 12 180
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