Contrex CXB2040 Bedienungsanleitung Seite 1

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. OPERATION & SERVICE MANUAL for CONTREX® Model CXB1525 Model CXB2040 Brushle

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 7 CHAPTER ONE: DESCRIPTION, FEATURES AND SPECIFICATIONS 1.1 DESCRIPTION

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 8 • Surface mount Constructed with surface mount

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 9 • Manual and external Push button and a separate input is provided to

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 10 1.3 SPECIFICATIONS: This section contains the

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 11 1.3.2 Mechanical 1.3.1.3 Digital Inputs:  +/-Limit, Inhibit & R

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 12 CHAPTER TWO: THEORY of OPERATION 2.1 INTRODUCTI

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 13 CHAPTER 2: THEORY OF OPERATION 2.3 SERVO LOOPS: A basic velocity-mo

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 14 CHAPTER 2: THEORY OF OPERATION 2.4 BRUSHED MOTOR

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 15 CHAPTER 2: THEORY OF OPERATION BRUSHLESS MOTORS/AMPLIFIERS BRUSHED MO

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 16 2.6 THE ADVANTAGES AND DISADVANTAGES OF A TRAPEZ

READ THIS! Model CXB1525/CXB2040 Brushless Servo Motor/Amplifier SETUP When a servo kit is purchased from CONTREX, the resolver has been aligned, an

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 17 CHAPTER 2: THEORY OF OPERATION 2.10 CURRENT MODE IN SINE/RESOLVER OR T

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 18 Amplifier Model Number

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 19 CHAPTER 3: MODEL NUMBERING Number of Motor Poles S3-1 S3-2 S3-3 S3-

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 20 THIS

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 21 CHAPTER FOUR: INSTALLATION 4.1 INTRODUCTION: This chapter provide

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 22 4.3.2 Wire Size and Type: IMPORTANT: To ensure

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 23 4.3.3.2 The Signal Connector: The signal connectors are supported by

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 24 SIGNAL NAME TERMINAL NOTES MOTOR R J2-3 Phas

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 25 CHAPTER 4: INSTALLATION SIGNAL NAME TERMINAL NOTES ENCODER (J4):

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 26 CHAPTER FIVE: CONFIGURATION 5.1 INTRODUCTION:

CALIBRATION - SETUP RECORD Model CXB1525/CXB2040 Brushless Servo Amplifier System Date: Model Number:

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 27 5.3 SINE/RESOLVER MODE AMPLIFIER CONFIGURATION: The following table

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 28 Resolution PLD CODE PLD PART NUMBER S1-1 S1-2

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 29 CHAPTER 5: CONFIGURATION MOTOR: S3-1 S3-2 S3-3 S3-4 2 POLE ON ON

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 30 CHAPTER SIX: START UP AND CALIBRATION 6.1 INT

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 31 CHAPTER 6: START UP AND CALIBRATION 6.3 SINE/RESOLVER MODE AMPLIFIER C

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 32 The purpose of the following procedure is to s

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 33 CHAPTER 6: START UP AND CALIBRATION 4. Connect the oscilloscope to AB

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 34 POT/DIP-SWITCHES AMP1 AMP2 AMP3 AMP4 AMP5

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 35 6.5 RESOLVER ALIGNMENT: Note: CONTREX motors with built-in resolvers

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 36 PROCEDURE: All adjustments are made to the 80

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 1 TABLE OF CONTENTS Page INTRODUCTION ...

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 37 CHAPTER SEVEN: MAINTENANCE, REPAIR, and WARRANTY 7.1 MAINTENANCE:

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 38 7.2.2 Under-Voltage Fault: When the +15VDC is

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 39 7.2.6 Over Temp Fault: When the heatsink and or motor temperature h

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 40 7.4 FACTORY REPAIR: Should it become necess

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 41 APPENDIX A AMPLIFIER DRAWINGS APPENDIX A: AMPLIFIER

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 42

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 43 APPENDIX B PERSONALITY MODULE

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 44

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 45

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 46

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 2 Page CHAPTER THREE: MODEL NUMBERING 3.1 INT

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 47 NOTES

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 48 NOTES

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. High Bandwidth Brush Type Servo Amplifiers Linear Brush type servo amplifiers to 2.2

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 3 TABLE OF CONTENTS Page CHAPTER FIVE: CONFIGURATION 5.1 INTRODUCTI

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 4 Page 6.4 CALIBRATION-SETUP RECORD ...

8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 5 TABLE OF CONTENTS Page APPENDIX A: AMPLIFIER DRAWINGS STAND-ALONE

CXB1525 and CXB2040 MANUAL 8900 Zachary Lane N., Maple Grove, MN 55369 U.S.A. 6 INTRODUCTION CONTREX brushless motors and ampl