Contrex CX-1200 Bedienungsanleitung

i0001-0136 Rev CCX-1200TECHNICALREFERENCEMANUAL

1 - 1IntroductionIntroducing the CX-1200Examples of CX-1200 Applications

5 - 7LOAD & SAVE PARMS P1/1The Load and Store Parameters screen includes four parameters. The “Load” parameters allow you toload Control Parame

5 - 8REMOTE SCROLL SETUP P1/1Rmt ScrollIn Remote Scroll (CP-400), enter the number of the Control Parameter that you want the Remote Scroll Up PLC b

5 - 9KEYPAD LOCKOUT SETUP P1/2When Keypad Lock Input is active, Control Parameter values can not be changed. The Keypad Lockout Setup screensallow y

5 - 10KEYPAD LOCKOUT SETUP P2/2KyPdLk MaskWhen the keypad Lockout input is active (low), and Key Pad Lock Mask (CP-480) is set to either "0&quo

5 - 11SERIAL COM SETUP P1/1The Serial Communications Setup screen includes parameters that configure the serial communications port.Each CX-1200 tha

5 - 12DEVICENET SETUP P1/2The DeviceNet Setup screens include parameters to configure the DeviceNet option card for networkcommunications. Page 1 o

5 - 13DEVICENET SETUP P2/2The following parameters are used to identify the eight parameters for the I/O Assembly Queue.DN Write Parm 1Enter the num

5 - 14VIDEO SETUP P1/1The Video Setup screen includes the parameters that control the screen operation. Video Mode (CP-474)allows you to change the

5 - 15ALARM INDICATOR MASK P1/1The Alarm Indicator Mask screen includes the parameters that determine which alarms and which numericalcomparator out

5 - 16—NOTES—

1 - 2

5 - 17SCALINGThis section discusses the setup procedures for scaling. The CX-1200 allows you to use Engineering Units(e.g., feet, inches, revolutions)

5 - 18—NOTES—

5 - 19STANDARD SIGNALSThe Standard Signals screens consist of the Lead Frequency Input screen (page 1), the Feedback FrequencyInput screen (page 1),

5 - 20LEAD / LEAD FREQUENCY P1/1Cnt Mode FI1Count Mode FI1 (CP-260) identifies the type of encoder that is connected to Frequency Input 1. The “Qua

5 - 21FOLLOWER / FOLLOWER FREQUENCY P1/2Cnt Mode FI2Count Mode FI2 (CP-265) identifies the type of encoder that is connected to Frequency Input 2.

5 - 22FOLLOWER / CONTROL OUTPUT P2/2CO ModeControl Output Mode (CP-270) affects the range of Control Output (CO_Sig) analog signal sent out to thedr

5 - 23OFFSETS & PHASE P1/2LdOfstSourceLead Offset Source (CP-207) identifies the source of the Lead Sensor Offset, which may be used to set a di

5 - 24OFFSETS & PHASE P2/2Ld PosnLead Position (MP-10) displays the present value of the Lead Position in Engineering Units, as specified by P

5 - 25JOB SIZES P1/1Sync ModeSync Mode (CP-203) selects the algorithm to be used when RUN Mode (CP-202) is set for Follower or Inverse Follower.0 =

5 - 26—NOTES—

1 - 3INTRODUCING THE CX-1200The CX-1200 is a Synchronizing Controller. It controls the Follower machine in a Lead-Follow machinecoordination process.

5 - 27AUX ANALOG SIGNALSThe Aux Analog Signals screens consist of the Input 1 screen, the Input 2 screen and the Output screen.Input 1The Auxiliary An

5 - 28Input 2The Auxiliary Analog Input 2 signal (AI2) can be used as a offset to the Lead signal in Lead plus Offsetapplications, offset to the Follo

5 - 29AUX ANALOG INPUT 1 / ANALOG INPUT 1 P1/1AI1 ModeAnalog Input 1 Mode (CP-280) identifies the mode of operation and the calibration that are use

5 - 30AUX ANALOG INPUT 2 / ANALOG INPUT 2 P1/1AI2 ModeAnalog Input 2 Mode (CP-285) identifies the mode of operation and the calibration that are use

5 - 31AUX ANALOG OUTPUT / ANALOG OUTPUT P1/1AO ModeAnalog Output Mode (CP-291) identifies the mode of operation and calibration that are used for th

5 - 32—NOTES—

5 - 33SETPOINTS AND RAMPSThis section discusses the setup procedures for setpoints and ramps. The setpoint determines the speed atwhich you want your

5 - 34RUN MODES P1/1There are four modes of operation; the Inverse Follower Mode, the Follower Mode, the Master Mode, and the DirectMode. Use Run M

5 - 35MASTER/MASTER SETPOINT P1/1The Master SP (CP-210) is the desired master speed (e.g., feet/minute) at which you want you system tooperate. The

5 - 36FOLLOWERUse the Follower mode to follow an external signal at a ratio that you will most likely define. The FollowerSP (CP-220) sets the ratio

1 - 4Buckey Conveyor SynchronizingLabeler SynchronizingSeal & Cut SynchronizingThe CX-1200 accommodates a wide range of configurations. The unive

5 - 37FOLLOWER/FOLLOWER SETPOINT P1/1Run ModeRun Mode (CP-202) sets the mode of operation and the subsequent Setpoint, that are used when your syste

5 - 38RUN RAMPSSince the ramp generator controls the rate of change of the velocity command, the velocity command isreferred to as the ramped referenc

5 - 39RUN RAMPS P 1/1The Run Ramps parameters determine the acceleration and deceleration rates that are used during RUN.The Ref Ramps (CP-300) is th

5 - 40STOP RAMPS P1/1There are separate parameters that define the deceleration rate that is used for “R-Stop” and “H-Stop”.However, Ref Ramps (CP-3

5 - 41—NOTES—

5 - 42JOG SP & RAMPS P1/1The Jog screen includes the parameters that are related to “Jog” operation. The Jog Setpoint as well as theaccel and d

5 - 43DIRECT SP & RAMPS P1/1Direct Setpoint Mode puts a voltage on the Control Output (CO_Sig). The Direct SP (CP-230) sets thisvoltage directl

5 - 44—NOTES—

5 - 45TUNINGTuning includes setting the PID, Feedforward and Large Error Recovery tuning parameters.Caution: To avoid damage to your system, the CX-12

5 - 46—NOTES—

1 - 5Wicket Oven SynchronizingExamples of CX-1200 Applications (continued)

5 - 47VELOCITY LOOP P1/2The Velocity Loop screen includes parameters for the loop-type selection, the PID parameters for theVelocity Loop (Kp, Ki, K

5 - 48VELOCITY LOOP P2/2The Velocity Loop screen includes parameters for the loop-type selection, the PID parameters for theVelocity Loop (Kp, Ki, K

5 - 49POSITION LOOP P1/2The Position Loop screen includes parameters for the loop-type selection, the PID parameters for thePosition Loop (Kp, Ki, K

5 - 50POSITION LOOP P2/2The Position Loop screen includes parameters for the loop-type selection, the PID parameters for thePosition Loop (Kp, Ki, K

5 - 51FEEDFORWARD P1/1Kff Auto EnKff Automatic Enable (CP-364) enables the CX-1200 automatic adjustment of Kff (MP-48) at the specified KffAdjUpdt(C

5 - 52LARGE ERRORThe Large Position Error Recovery Algorithm (LPERA) is included in the CX-1200 to provide a way togracefully recover from sudden occu

5 - 53LARGE ERROR P1/1StateState (MP-50) displays the present system operating state of the CX-1200 (see list below). Only one operating statemay

5 - 54RELATED ITEMS P1/1Loop UpdateLoop Update (CP-360) is the time interval between the Control Output (CO_Sig) calculations. This interval sets t

5 - 55—NOTES—

5 - 56ALARMS AND LIMITSAlarms and Limits includes setting alarms and various operating limits.Caution: To avoid damage to your system, the CX-1200 mus

2-1Installation / Wiring GuideConfigurationMountingWiringInputsOutputsSerial CommunicationsAnalog IO (Optional)MountingWiringDeviceNet (Optional)Logic

5 - 57ALARMSThere are several monitored alarms built-in to the CX-1200. These alarms are included in the PLC Bit-Map and can be used together or sepa

5 - 58may indicate a loss of feedback. The encoder or encoder wiring could be at fault. If this occurs andFb EU/Tm (MP-06) displays a nonzero value,

5 - 59

5 - 60ALARMS STANDARD P1/3Zero SpeedWhen the magnitude of the Fb EU/Tm (MP-06) is less than or equal to Zero Speed (CP-332), the Fb @0Spd bit (54) i

5 - 61ALARMS CUSTOM P2/3Cmpr1 ParmEnter a Monitor Parameter code in Compare 1 Parameter (CP-380) that will act on the value in Cmpr1 Val (CP-392), b

5 - 62ALARMS CUSTOM P3/3Cmpr3 ParmEnter a Monitor Parameter in Compare 3 Parameter (CP-382) that will act on the value in Cmpr3 Val (CP-394), by usi

5 - 63—NOTES—

5 - 64LIMITS P1/2The Limits screen includes the parameters that limit certain operating conditions. Some appear on otherscreens that are more relev

5 - 65LIMITS P2/2The Limits screen includes the parameters that limit certain operating conditions. Some appear on otherscreens that are more relev

5 - 66—NOTES—

2-2

5 - 67BLOCK SETUPThe blocks are used as a quick access to a group of Control Parameters whose values will need to be changedover the course of your sy

5 - 68—NOTES—

5 - 69Block SetupUse the blocks to assign eight different values to a single Control Parameter. Up to sixteen ControlParameters can each be assigned

5 - 70EDIT BLOCK PARMSBlock Parm 1 - Block Parm 16The Edit Block Parms screens (pages 1-4) contain sixteen lines (Block Parm 1- 16) that allow you to

5 - 71The Edit Block Parms screens are accessed through—> Main Menu / Block Setup <—EDIT BLOCK PARMS210*0*0*0*P1/4->Master SP->NOT USEDBlo

5 - 72EDIT BLOCK PARMS0*0*0*0*P2/4->NOT USEDBlock Parm 5Block Parm 6Block Parm 7Block Parm 8->NOT USED->NOT USED->NOT USEDEDIT BLOCK PARMS

5 - 73P1/4BLOCK PARMS EDITOR210*0*0*0*Block Parm 1->Line Spd SPBlock Parm 2->NOT USEDBlock Parm 3->NOT USEDBlock Parm 4->NOT USEDSave Cha

5 - 74EDIT BLOCK 0 THROUGH 7Blk0 Val 1 - Blk7 Val 16Use the Block Values (CP-540 to CP-667) to assign Parameter Values to the Control Parameters that

5 - 75The Edit Block 0-7 screens are accessed through—> Main Menu / Block Setup <—EDIT BLOCK 0<Active Block>0*0*0*0*P1/4->NOT USEDBlk0

5 - 76EDIT BLOCK 0<Active Block>0*0*0*0*P2/4->NOT USEDBlk0 Val 5Blk0 Val 6Blk0 Val 7Blk0 Val 8->NOT USED->NOT USED->NOT USEDEDIT BLO

2-3CONFIGURATIONThis section will show you how to re-configure the CX-1200 for electrical compatibility. Complete thisprocedure prior to installation

5 - 77EDIT BLOCK 70*0*0*0*P1/4->NOT USEDBlk7 Val 1Blk7 Val 2Blk7 Val 3Blk7 Val 4->NOT USED->NOT USED->Line Spd SPEDIT BLOCK 60*0*0*0*P1/4-

5 - 78P1/4EDIT BLOCK 0 <Active Block>0*0*0*0*Blk0 Val 1->Line Spd SPBlk0 Val 2->NOT USEDBlk0 Val 3->NOT USEDBlk0 Val 4->NOT USEDSave

5 - 79PROGRAMMABLE LOGIC CONTROLLER(PLC)This section discusses the setup procedures for the PLC (Programmable Logic Controller). The CX-1200provides

5 - 80—NOTES—

5 - 81PLCThe PLC adds functionality to the CX-1200. There are default settings for the PLC, which are generallysufficient for most applications, and

5 - 826. Misc. functions: Block Select A,B,C decoded to select current block, PLC bits FrzIngrl, OpenLoop,FrzRamp, Negate SR are OR’ed in with the Cnt

5 - 83There are three parts to the stack: the Result Register (R); a bit mapped location named “S0” (bit location“0”); and a bit mapped location name

5 - 845. ORThe contents (the bit value) of the operand bit is OR’ed with the Result Register (R). The operand isunaffected. The result is retained i

5 - 85Descriptions of the groups of operands and discussion of the associated Control Parameters follow: Bit 0 is the top of the stack, S0 (first ent

5 - 86Bits 100 through 107 are used to activate the Digital Outputs 0-7 respectively. The outputs are active low.Therefore, when the “OUT” command mo

2-4WARNINGYou will damage the CX-1200 if youapply 230 VAC to the AC Power inputwhile the AC Power Input Voltage switchis in the 115 V position.CONTREX

5 - 87Bit 164 is used to negate the Control Ouput (CO_Sig) signal. The Negate CO bit is ignored when operatingin Unipolar mode. You can not reverse

5 - 88The Basic Rung - Moving Bit DataSince the PLC is based on bit data, a bit value is moved from one location to another. The most basic rung(a n

5 - 89Series and Parallel Contacts - Operating on Bit DataOften it is necessary to combine the state of more than one PLC bit (contact) to determine i

5 - 90You can combine “AND’s” and “OR’s” to implement both the series and parallel connections.LOAD 55 MaxFbSpdOR 57 DrvNoRspAND 24 Tmr1 OutOUT

5 - 91Cntr1 Out32DO_1101Cntr2 Out33Cntr2 Out33Cntr1 Out32 32 Cntr1 Out 33 Cntr2 Out 33 Cntr2 Out 32 Cntr1 Out 0 S0101 DO_1LOAD AND NOTLOAD

5 - 92Assume the values of the Digital Input Bits DI_8, 9, 10, 11 are 1,0,0,0 respectively. The “S1” and “S0” Bitsare “0” to start. The Result Regis

5 - 93Another example:DI_88DO_1101DI_1010DI_99DI_1111 8 DI_8 9 DI_9 10 DI_10 11 DI_11 12 DI_12 0 S0 0 S0101 DO_1LOAD ANDLOADLOAD ORAN

5 - 94After “AND 0 S0” (stack falls):S1: 1 (S1 remains the same after the shift down)S0: 1R: 0After “OR 0 S0” (stack falls):S1: 1S0: 1R:

5 - 95The reset inputs (act as coils) are labelled:Lch1 Rst (PLC Bit 120)Lch2 Rst (PLC Bit 121)Lch3 Rst (PLC Bit 122)Lch4 Rst (PLC Bit 123)The outputs

5 - 96Here DI_8 serves as the set input and DI_9 serves as the reset input. Tmp1 retains the state of the latch. Ifthe Latch Output is used as a dig

2-5The AC Power Input Voltage switch is located on the rear of the CX-1200. The default configuration for theAC Power Input Voltage switch is 115 VAC

5 - 97–—NOTES—

5 - 98PLC MONITORUse the PLC Monitor screens to monitor the state of all the PLC operands. Pages 2, 3 and 4 of the screensdisplay the PLC bits in seq

5 - 99PLC MONITOR P1/4PLC Monitor 1PLC Monitor 1 (CP-405) determines which PLC bit will be monitored in PLC Mon 1 Val (MP-108). The PLC Mon 1 Val(M

5 - 100PLC MONITOR P2/4PLC 23-16PLC 23-16 (MP-111) displays the status of the internal PLC status bits 23-16. A “1” in any bit indicates that the

5 - 101PLC MONITOR P3/4PLC 107-100PLC 107-100 (MP-121) displays the status of PLC bits 107-100. A “1” in any bit indicates that the output is “ac

5 - 102PLC MONITOR P4/4PLC 187-180PLC 187-180 (MP-131) displays the status of the internal PLC control bits 187-180. A “1” in any bit indicates th

5 - 103—NOTES—

5 - 104PLC TIMERSThe are four timers that work in conjunction with the PLC. Each timer can be set up to generate a pulse. Thetimers operate with 1 m

5 - 105PLC TIMERS P1/1Tmr1 DelayTimer 1 Delay (CP-410) is the time, in seconds, from which Timer 1 becomes enabled (Tmr1 En bit going from “0” to “1

5 - 106—NOTES—

iiCopyright © 2006 ContrexTechnical AssistanceIf you have comments or questions concerning the operation of the CX–1200, a member of our TechnicalSupp

2-63.6"(9.1 cm)7.2"(18.3 cm)7.7"(19.6 cm)*6.3"(16.3 cm)4.0"(10.2 cm)XXXXXXXXXXDOOR PANEL(3.65" .03" 9.27± .07cmCU

5 - 107PLC COUNTERSThere are four event counters that are associated with the PLC. One of these counters functions as an up/down counter. The other

5 - 108PLC EVENT CNTRS P1/1Cntr1 CntCounter 1 Count (CP-421) is the current count for “Counter 1”. The CX-1102 automatically increments it one coun

5 - 109PLC DATA COPY P1/1The PLC Data Copy function is used to copy CP or MP data (values) to a different CP (copy from source todestination). When

5 - 110—NOTES—

5 - 111DIGITAL I/OThe PLC / Digital I/O, (page 1) screen displays parameters that are associated with the digital inputs for thePLC (DI-8 through DI-1

5 - 112DIGITAL I/O P1/1DI 1 ShotUse the Digital Input 1 Shot (CP-402) to create a one scan pulse (one-shot) as the result of a high-to-low (open-to-

5 - 113PLC PROGRAMMINGEditor and the Compiler:The PLC program consists of a text-based list of commands (instructions) and operands that work on bit d

5 - 114Status and Help screens:Press the Help key to go to the help screen for a description of the PLC Programming. Press the Status key toaccess th

5 - 115PLC PROGRAMMINGLine: 1 <Command>DI_8Blk Sel ADI_9Cntr 1 RstDI_10Re-LearnDI_11OpnLpRqstDI_12RstFI1PsnRsrFI2PsnLOADOUTLOADOUTLOADOUTLOADOU

5 - 116PLC PROGRAMMINGLine: 12 <Command>LOAD OUTOUTLOADOUTLOADOUTLOADOUTLOADAND131721731416915168691305354DI_13LdSyncOffFbSyncOffDI_14Scroll DnD

2-7MOUNTINGThis section contains instructions for mounting the CX-1200 in the door panel of an industrial electricalenclosure. The CX-1200 is package

5 - 117PLC Programming / Help Screen Option and Save ScreenThe last page of the Help screens (page 5) allows you to choose betweencreating a backup of

5 - 118—NOTES—

6 - 1System Monitoring/Monitor ParametersIntroduction to Monitor ParametersSystem MonitorRun MonitorPositionJob SizesSTD Signals MonitorAlarms and Lim

6 - 2

6 - 3INTRODUCTION TOMONITOR PARAMETERSParameters are divided into two classifications; Control Parameters (CP) and Monitor Parameters (MP). Thissectio

6 - 4—NOTES—

6 - 5SYSTEM MONITORUse the system monitor screens to access the Monitor Parameter screens that monitor the operation of theCX-1200. In addition to th

6 - 6RUN MONITOR / SYSTEM P1/3The Run Monitor screen (page 1) contains monitor system data parameters. Setpoint X (CP-201) is alsoincluded on this

6 - 7RUN MONITOR / LEAD P2/3The Run Monitor / Lead screen (page 2) monitor the parameters that are related to the Lead.Cntrl LoopControl Loop (MP-49

6 - 8RUN MONITOR / FOLLOWER P3/3The Run Monitor / Follower screen (page 3) monitor that are related to the Follower.Cntrl LoopControl Loop (MP-49) d

2-8CO_SigCO_Com12J3TD/RD +TD/RD -Com123J1+V_DODO_0DO_1DO_2DO_3DO_4DO_5DO_6DO_7Com12345678910J2L1L2/NEUTGND/PE123J4 * +12VDCFI_1AFI_1AFI_1BFI_1BCom

6 - 9POSITION P1/2The Position screen (page 1) allows you to select and monitor the position for the CX-1200. The first line onthe screen displays

6 - 10POSITION COUNTS P2/2The Position Counts screen (page 2) allows you to select and monitor the position for the CX-1200. The firstline on the sc

6 - 11JOB SIZES P1/2The Job Sizes screen (page 1) allows you to select and monitor the job sizes for the CX-1200. The first lineon the screen displ

6 - 12FbJbSzAveFollower Job Size Average (MP-23) displays a running average value of the last 16 follower job sizes determined by theFollower Frequenc

6 - 13JOB SIZES P2/2The Job Sizes screen (page 2) allows you to select and monitor the job sizes for the CX-1200. The first lineon the screen displ

6 - 14STD SIGNAL MONITOR / LEAD P1/3The STD Signal Monitor / Lead screen (page 1) displays parameters that are related to the Frequency Input 1signa

6 - 15STD SIGNAL MONITOR / FOLLOWER P2/3The STD Signal Monitor / Follower screen (page 2) displays the parameters that are related to theFrequency

6 - 16STD SIGNAL MONITOR / CONTROL OUTPUTS P3/3The STD Signal Monitor / Control Outputs screen (page 3) displays CO_Sig signal data. The CO_Sig is

6 - 17ALARMS & LIMITS / ACTIVE ALARMS P1/2The Alarms & Limits / Active Alarms screen (page 1) displays the status of the alarms and limits.

6 - 18Cmpr1Cmpr2Cmpr3Cmpr4HiSpdLoSpdFI1 HzFI2 HzP1/2ALARMS & LIMITSACTIVE ALARMSMaxLmtMinLmtMaxFbMaxCOAclDclNo Rsp0 SpdLSyncFSyncThe Alarms &

2-9 WIRINGThis section contains the input, output and serial communications wiring information for the CX-1200. Pleaseread this section prior to wiri

6 - 19ALARMS AND LIMITS P2/2The Alarms & Limitsscreen (page 2) displays the bit-mapped Monitor Parameters that monitor the status ofthe Limits, A

6 - 20DIG I/O MONITOR P1/1The DIG I/O Monitor screen displays the status (state) of all the digital inputs and outputs.DI 7..0Digital Input 7..0 (MP

6 - 21ANALOG IN MONITOR P1/2The Analog In Monitor screen (page 1) monitors the input signals and displays the parameters for the analoginputs (AI1 a

6 - 22ANALOG OUT MONITOR P2/2The Analog Out Monitor screen (page 2) monitors the output signal and displays the parameters for theanalog output (AO)

6 - 23CONTROL OVERRIDES / STATE P1/4The Control Overrides / State screen (page 1) allows you to select and monitor the operating state for theCX-12

6 - 24CONTROL OVERRIDES P2/4Use the Control Overrides screen (page 2) to reset the position. Scroll to the item that you want to reset andpress the

6 - 25CONTROL OVERRIDES P3/4Use the Control Overrides screen (page 3) to effect the following control functions:Negate Scaled Ref (change direction)

6 - 26CONTROL OVERRIDES P4/4You can also use this screen to select the source from which active block will be selected, as well as to monitorthe act

6 - 27Sync ModeSync Mode (CP-203) selects the algorithm to be used when RUN Mode (CP-202) is set for Follower or Inverse Follower.0 = Non-Sync Mode th

6 - 28—NOTES—

2-10INPUTSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you begin wiring.AC Po

7 - 1Serial CommunicationsIntroduction to Serial CommunicationsCX-1200 Serial Communications ASCII Data-Link ProtocolCX-1200 Serial Communications ASC

7 - 2

7 - 3INTRODUCTION TOSERIAL COMMUNICATIONSThe CX-1200 can interface with a host computer through a RS-485 Serial Communications Interface (referto Figu

7 - 4CX-1200 Serial Communications ASCII Data-Link Protocol(Message Transmission / Response Structures)STX 1 Byte ^B Char(2)Address 2 ASCII CharsFun

7 - 5Definition of Message Elements“STX” Signals the start of transmission. (Host/CX-1200) A single byte ASCII Char(02) “^B”.”Address” Address of the

7 - 6FUNCTION (01) DATA READ SINGLE PARAMETERTable 7-2 Host TransmissionCharacter #12345 678910111213DESCASCIISTX Address Function Parameter Number

7 - 7FUNCTION (02) DATA WRITE SINGLE PARAMETERTable 7-4 Host TransmissionCharacter #1 2 3 4 5 6-20 21 22 23 24 25DESCASCIISTX Address Function Data

7 - 8FUNCTION (03) DATA READ PARAMETER BLOCKTable 7-6 Host TransmissionCharacter #1 2 3 4 5 6-8 9 1011 1213DESCASCIISTX Address Function Data Field

7 - 9Table 7-7 CX-1200 ResponseCharacter #1 2 3 4 5 6-22 23 24 25 26 27DESCASCIISTX Address Msg Error Data Field ETX CRC (0000 - FFFF)^B 0-9 1-9 0-F

7 - 10FUNCTION (04) DATA WRITE PARAMETER BLOCKTable 7-8 Host TransmissionCharacter #1 2 3 4 5 6-20 21 22 23 24 25DESCASCIISTX Address Function Data

2-11Lead Frequency(J5 pins 1, 2, 4, 5, 6)The wiring for the Lead Frequency is determined by the sensor. Figures 5 through 8 illustrate the wiring for

7 - 11FUNCTION (05) CONTROL COMMAND SENDTable 7-10 Host TransmissionCharacter #123456789101112DESCASCIISTX Address Function Command^B 0-9 0-9 0 5 0-

7 - 12FUNCTION (08) DATA READ CUSTOM ENGINEERING UNITSTable 7-12 Host TransmissionCharacter #1 2345678910DESCASCIISTX Address Function ETX CRC (0000

7 - 13FUNCTION (09) DATA WRITE CUSTOM ENGINEERING UNITSTable 7-14 Host TransmissionCharacter #1 2 3 4 5 6-20 21 22 23 24 25DESCASCIISTX Address Func

7 - 14FUNCTION (10) DATA READ PARAMETER CONSTANT TABLETable 7-16 Host TransmissionCharacter #1 2 3 4 5 6-8 9 1011 1213DESCASCIISTX Address Function

7 - 15Message Error Bits Definitions:Bit 7 = (1) CRC FailureBit 6 = (1) Buffer OverflowBit 5 = (1) ETX Not Received/Data Field ErrorBit 4 = (1) Invali

7 - 16Parameter Control Byte Definitions:Bit 7 = (1) Negative Numbers are Possible (0) Positive Numbers OnlyBit 6 = (1) Leading Zero’s OK (0) No Lea

7 - 17CX-1200 Serial Communications ASCII2 Data-Link Protocol(Message Transmission / Response Structures)STX 1 Byte ^B Char(2)Address 1 or 2 ASCII ch

7 - 18Definition of Message Elements“STX” Signals the start of a transmission. (Host/CX-1200) A single byte ASCII Char (02) “^B”.“Address” Address of

7 - 19FUNCTION (01) CONTROL ACKNOWLEDGMENTTable 7-18 Host TransmissionCharacter #DESCASCII1234STX Address Inquiry ETX^B 1-99 ? ^CAddress FieldThis f

7 - 20FUNCTION (02) DATA READ SINGLE PARAMETERTable 20 Host TransmissionCharacter #DESCASCIISTX Address Separator Parm # Inquiry ETX123 456^B 1-99,0

2-12*Total currant draw from the +12V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 8 Lead FrequencySingle Channel Single-Ended Sensor (Unidir

7 - 21FUNCTION (03) DATA WRITE SINGLE PARAMETERTable 22 Host TransmissionCharacter #DESCASCIISTX Address Separator Parm # Assign Value Inquiry ETX12

7 - 22FUNCTION (04) CONTROL COMMAND SENDTable 24 Host TransmissionCharacter #DESCASCIISTX Address Separator Command Inquiry ETX123 4 56^B 0-99,ASCII

7 - 23FUNCTION (05) DATA READ CUSTOM ENGINEERING UNITSTable 26 Host TransmissionCharacter #DESCASCIISTX Msg Error Separator EU Request Inquiry ETX12

7 - 24FUNCTION (06) DATA WRITE CUSTOM ENGINEERING UNITSTable 28 Host TransmissionCharacter #DESCASCII^B 0-99,EU=<below> ? ^C123456 789STX Addr

7 - 25Data Read Constant Table7) Data Read Parameter Title8) Data Read Maximum Parameter Value9) Data Read Minimum Parameter Value10) Data Read Defaul

7 - 26FUNCTION (07) DATA READ PARAMETER TITLETable 31 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm # Equals Parm Title Text ETX1

7 - 27FUNCTION (08) DATA READ MAXIMUM PARAMETER VALUETable 32 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm # Equals Max Parm Val

7 - 28FUNCTION (09) DATA READ MINIMUM PARAMETER VALUETable 33 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm # Equals Min Parm Val

7 - 29FUNCTION (10) DATA READ DEFAULT PARAMETER VALUETable 34 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm # Equals Default Parm

7 - 30FUNCTION (11) DATA READ BACKUP PARAMETER VALUETable 35 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm # Equals Backup Parm V

2-13*Total currant draw from the +12V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 10 Feedback FrequencyQuadrature Single-Ended Sensor (Bidir

7 - 31FUNCTION (12) DATA READ VALUE OF THE MAXIMUM PARAMETER FIELD LENGTHTable 36 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm #

7 - 32FUNCTION (13) DATA READ PARAMETER CONTROL BYTETable 37 CX-1200 ResponseCharacter #DESCASCIISTX Msg Error Separator Parm # Equals Parm Control

7 - 33Other Errors Returned From The Control Through Serial Communications:00 = OK01 = General Data Error02 = Res Byte Error03 = Invalid Parameter04 =

7 - 34Example of CRC-16 Calculation (in C):#define CRC16 0x8005 /* CRC-16 Generating Poly *//* function returns the accumulated CRC value calculated

7 - 35CX-1200 Serial Communications Binary Data-Link Protocol(Message Transmission / Response Structures)STX BYTELength BYTEAddress BYTEFunction BYTEM

7 - 36Definition of Message Elements“STX” Signals the start of a transmission (Host/CX-1200)“Length” Length of complete message in bytes including STX

7 - 37FUNCTION (01) DATA READ SINGLE PARAMETERTable 39 Host TransmissionByte #DESCDecimal2 9 1-99 1 1-999 3 0-65535123456 789STX Length Address Func

7 - 38FUNCTION (02) DATA WRITE SINGLE PARAMETERTable 41 Host TransmissionByte #DESCDecimalHex1 2 3 4 5 6 7 8 9 10 11 12 13 14STX LengthAddress Func

7 - 39FUNCTION (03) DATA READ PARAMETER BLOCKTable 43 Host TransmissionByte #DESCDecimal 2 9-39 1-99 3 1-999 3 0-65535123456 789STX Length Address F

7 - 40FUNCTION (04) DATA WRITE PARAMETER BLOCKTable 45 Host TransmissionByte #DESCDecimal1 2 3 4 5-11 12 13 14STX Length Address Function Data Field

2-14*Total currant draw from the +12V_Aux (J5-Pin 1) should notexceed 150 Milliamps.Figure 12 Feedback FrequencySingle Channel Single-Ended Sensor (U

7 - 41Table 46 CX-1200 ResponseByte #DESCDecimal1 2 3 4 5-7 8 9 10STX Length Address Msg Error Data Field ETX CRCHex 2 10-55 1-99 0-255 <below&

7 - 42FUNCTION (05) DATA WRITE CONTROL COMMANDTable 47 Host TransmissionByte #DESCDecimal12 345678STX Length Address Function Command ETX CRCHex 2

7 - 43FUNCTION (06) DATA READ PLC PROGRAMTable 49 Host TransmissionByte #DESCDecimal12 3 4 5 6 7 8STX Length Address Function PLC Type ETX CRCHex

7 - 44FUNCTION (07) DATA WRITE PLC PROGRAMTable 51 Host TransmissionByte #DESCDecimal1 2 3 4 5-132 133 134 135STX Length Address Function PLC Progra

7 - 45FUNCTION (08) DATA READ CUSTOM ENGINEERING UNITSTable 53 Host TransmissionByte #DESCDecimal1234567HexSTX Length Address Function ETX CRC 2 7

7 - 46FUNCTION (09) DATA WRITE CUSTOM ENGINEERING UNITSTable 55 Host TransmissionByte #DESCDecimal1 2 3 4 5-19 20 21 22STX Length Address Function E

7 - 47FUNCTION (10) DATA READ CONSTANT TABLETable 57 Host TransmissionByte #DESCDecimal1234 5-6789STX Length Address Function Parameter # ETX CRCHex

7 - 48FUNCTION (11) PARAMETER TRACE ENABLE/DISABLEThis function is used to setup and control the CX-1200 internal data collection feature: "Data

7 - 49Message Control byte definition description:Value CX-1200 Control actions CX-1200 Response00 Disable Trace, stop collecting data Error code01 En

7 - 50Byte #DESCDecimal6Trace Parm 1Hex0 - 900000 - 005A791011 12 1415160 - 90 0 - 90 0.000 - 2.0000 - 30000 - 07D000 - 03Trace Parm 2Trace Parm 3Trac

2-15Lead Sync(J5 pins 11, 13)Registration Input 0The Lead Sync is a pulse input used to indicate the positionof the lead product or machine part. Thi

7 - 51Response Data Field Definitions:Byte # Type Description5 byte Error code result from Setting Trace Parameter 16-7 UINT Trace Parameter 1 value8

7 - 52Set Trace Configuration and enable or disable the internal trace data capture.Message Control byte value: 4 or 5Table 61 Host TransmissionByte #

7 - 53Read Trace ConfigurationMessage Control byte value: 2 or 3Table 63 Host TransmissionByte #DESCDecimal1STXHex20223456 78Length Address Function C

7 - 54Table 65 Host TransmissionByte #DESCDecimal1234 5 678STX Length Address Function Data ETX CRCHex 2 8 1-99 11 0-1 3 0-65535 02 08 01-63 0B 0

7 - 55FUNCTION (12) DATA READ PARAMETER TRACEUse this function to read consecutive trace data from the control, re-read the last data set, or reset an

7 - 56FUNCTION (13) READ PARAMETER TRACE DATA/RE-READ PREVIOUSUse this function to read the trace status byte.Status Byte Definitions:Bit 7 = Not Defi

7 - 57Message Error Response FieldThis field consists of one byte. Each bit in the byte may be set to 1 indicating a specific error hasoccurred.Messa

7 - 58Control Byte Definitions:Bit 7 = (1) Negative Numbers Allowed (0) Positive Numbers onlyBit 6 = (1) Leading Zero's (0) No Leading Zero&apo

8 - 1Troubleshooting/DiagnosticsDevice TestsHardware TestsSTD Signals TestsDIG I/O TestsAux Analog TestsSerial Comm TestsDevice StatusDevice Model &am

8 - 2

iiiImproper installation cancause severe injury, death ordamage to your system.Integrate this motion controlunit into your system withcaution.Comply w

2-16F-Stop(J6 pins 1, 3)Digital Input 0F-Stop is a momentary input. When it is opened, theCX-1200 commands a zero speed immediately andignores the sp

8 - 3DEVICE TESTSThe Device Tests screens allow you to test the memory, keypad and display of the CX-1200. You can alsotest the analog and digital I/

8 - 4HARDWARE TESTS / MEMORY P1/3Use the Hardware Tests / Memory (page 1) to test the CX-1200's memory. Enter the number in MemoryTest (CP-490

8 - 5HARDWARE TESTS / KEYPAD P2/3Use the Hardware Tests / Keypad (page 2) to test the keypad. Press the Enter key to start the test. The“START” t

8 - 6HARDWARE TESTS / VIDEO P3/3Use the Hardware Tests / Video (page 3) to test the screen display. Either enter a “1 ”in Video Test (CP-492) and p

8 - 7—NOTES—

8 - 8STD SIGNAL TESTSThe STD Signal Tests screens allow you to test the control output and the frequency inputs. The STDSignals Tests / Frequency Inp

8 - 9STD SIGNAL TESTS / FREQUENCY INPUTS P1/2The STD Signals Tests / Frequency Inputs screen (page 1) displays the Monitor Parameters that areassoci

8 - 10STD SIGNAL TESTS / CONTROL OUTPUT P2/2The STD Signals Tests / Control Output screen (page 2) displays the Control and Monitor Parameters that

8 - 11DIGITAL I/O TEST P1/1Use the Digital I/O Test to activate the digital outputs and monitor the digital inputs without the inputs being inactual o

8 - 12DANGERThe CX-1200 should not be in “Run” or “Jog” when youbegin the diagnostics.Changing the digital outputs may cause movement inyour system.DI

2-17Run(J6 pins 5, 3)Digital Input 3When the Run input (J6, pin 5) is momentarily shorted tocommon, the CX-1200 enters the Run state. As a momentaryi

8 - 13—NOTES—

8 - 14ANALOG INPUT TESTSThe Auxiliary Analog tests screens display the input screen (page 1), the output screen (page 2) and thecalibration screen (pa

8 - 15Analog Output (current): 1. Connect a current meter in series with a 250 Ohm resistor between pins 9 and 11 with thepositive lead on pin 9 (pin

8 - 16Analog Input 1 (voltage): 1. Connect the Analog Output voltage pins to the Analog Input 1 voltage pins - pin 10 to pin 2,pin 11 to pin 4. Conn

8 - 17Analog Input 1 (current): 1. Connect a current meter between pin 9 and pin 2 with the positive lead on pin 9. Connect pin3 to pin 4 and pin 4

8 - 18Analog Input 2 (voltage): 1. Connect the Analog Output voltage pins to the Analog Input 2 voltage pins - pin 10 to pin 5,pin 11 to pin 7 Conne

8 - 19Analog Input 2 (current): 1. Connect a current meter between pin 9 and pin 5 with the positive lead on pin 9. Connect pin6 to pin 7 and pin 7

8 - 20Calibrating and Scaling AI1 TogetherIn some applications you may not know the voltage (or current) to EU/Tm representation, e.g. you may knowtha

8 - 21ANALOG INPUT TESTS P1/3The Analog Input screen displays the Monitor Parameters that monitor the results of inputting a voltage.AI1 BitsAnalog

8 - 22ANALOG OUTPUT TESTS P2/3The Analog Output screen displays the Monitor Parameters that monitor the Auxiliary Analog Output. Set theAO Paramete

2-18Figure 21 Keypad Lockout ENABLE89J6ComDI_6 LOCKOUTFigure 22 Spare Spare810J6ComDI_7Figure 23 Block Select A Block Select A13J7DI-8ComKeypad

8 - 23ANALOG INPUT TESTS / CALIBRATION P3/3AI1 ModeAnalog Input 1 Mode (CP-280) identifies the mode of operation and the calibration that are used f

8 - 24SERIAL COMMUNICATIONS TEST P1/2Use the Serial Communications Test screen to set up the Baud Rate, Frame Format and Record Format thatwill be u

8 - 25SERIAL COMM TEST / MESSAGE DISPLAY P2/2Receive Buffer:00 00 00 00 00 0000 00 00 00 00 0000 00 00 00 00 00Transmit Buffer:00 00

8 - 26DEVICE STATUS P1/2The Device Status screen displays the microprocessor related faults. Norm Pwr Ups (MP-154) indicateshow many times power ha

8 - 27DEVICE STATUS P2/2Last ResetLast Reset (MP-150) displays a “1” in a bit to indicate the reason for the last reset. Refer to Appendices: Appe

8 - 28DEVICE MODEL & REVISION P1/1The Device Model and Revision screen displays the model of the CX-1200, the software number, the revisionlevel

8 - 29—NOTES—

8 - 30TROUBLESHOOTINGIf you need to verify the integrity of the CX-1200 independently, refer to the Troubleshooting/Diagnostics:Device Tests section.

8 - 31PARAMETER LOAD AT POWER-UPThis section contains instructions to restore either the default Control Parameter values or the back-upControl Parame

8 - 32CLEAR-9Use the Clear-9 procedure to restore the Control Parameter's factory default settings. The back-up settingsfor the Control Paramete

2-19Figure 24 Batch ResetBatch Reset23J7DI_9ComFigure 26 Open Loop Open Loop35J7ComDI_11Figure 25 Re-LearnRe-Learn34J7ComDI-10Batch Reset(J7 pin

8 - 33EEPROM CHIP REPLACEMENTThe EEPROM (Electrical Erasable Programmable Read Only Memory) chip, which is also referred to as the“Flash Memory”, is t

8 - 34• The lids must be closed simultaneously to assure proper seating of the SOP component. If this isnot observed, the component will shift off cen

8 - 35—NOTES—

A - 1AppendicesAppendix A - CX-1200 SpecificationsAppendix B - FormulasAppendix C - Parameter Summary - Numeric Quick ReferenceAppendix D - Control Pa

A - 2

A - 3APPENDIX A: CX-1200 SPECIFICATIONSElectricalAC Power Input: 115 VAC +15% -10%48 to 62 Hertz0.250 Amps Maximum30 Watts Maximumor (switch selectabl

A - 4(Continued)Appendix A: CX-1200 Specifications (continued)Digital Outputs(8): NPN Darlington (ULN2003)Current Sinking50 VDC Maximum Operating Vo

A - 5(Continued)Appendix A: CX-1200 Specifications (continued)Overall Dimensions: 19.6 cm (7.7 in) Bezel Height10.2 cm (4.0 in) Bezel Width17.8 cm (

A - 6Appendix A: CX-1200 Specifications (continued)PLC: 64 Program Instructions Total9 Instruction Types8 Digital Inputs (DI8-DI15)8 Digital Outputs

A - 7Appendix A: CX-1200 Specifications (continued)Device Configuration: Parameter Load and StorePLC Program Load and StoreStatus Screen Configurati

2-20Figure 28 Sync Disable Sync Disable87J7ComDI_13Figure 27 Position ResetPosition Reset68J7DI_12ComFigure 29 Phase AdvancePhase Advance89J7Com

A - 8—NOTES—

B - 1APPENDIX B: FORMULAS(Continued)The equations used to scale the Frequency Input 1 signal are given by: MP-05 = MP-01 * CP-263 * X Seconds s

B - 2Appendix B: Formulas (continued)The equations used to scale the Frequency Input 2 signal are given by: MP-06 = MP-03 * CP-268 * X Second

B - 3Appendix B: Formulas (continued)(Continued)The equations used to scale the Auxiliary Analog Input 1 signal are given by: MP-162 EU = SS_AIN1

B - 4Appendix B: Formulas (continued)The equations used to scale the Auxiliary Analog Input 1 signal are given by: MP-162 EU = SS_AIN2 * MP-161 +

B - 5The equations used to scale the Auxiliary Analog output signal are given by: MP-167 volts (or mA) = SS_AO * MP/CP (selected by CP-290) + SI_AOwr

B - 6—NOTES—

C - 1(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)APPENDIX C: PARAMETER SUMMARY NUMERICQUICK REFERENCEMP-01 FI1 HzFre

C - 2(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-10 Ld PosnLead Position (MP-10) displays the present value of t

C - 3(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-20 Fb PosnFeedback Position (MP-20) displays the present value o

2-21Figure 2-30 Phase RetardPhase Retard108J7DI-15ComPhase Retard(J7 pins 10, 8)Digital Input 15Phase Retard is a maintained input. When it is clos

C - 4(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-29 SyncFlgDifSync Flag Difference (MP-29) displays the differenc

C - 5(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-35 FeedFwdFeedforward (MP-35) displays the estimated voltage com

C - 6(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-41 ScaleFactorScale Factor (MP-41) displays the calculated ratio

C - 7(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-50 StateState (MP-50) displays the present system operating sta

C - 8(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-53 Misc StatusMiscellaneous Status (MP-53) displays various stat

C - 9(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-55 Custom AlmsCustom Alarms (MP-55) displays the outputs of the

C - 10(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-90 SerCom Char InSerial Communications Character In (MP-90) dis

C - 11(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-96 NV RAM TestNon Volatile RAM Test (MP-96) displays the result

C - 12(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-100 DI 7..0Digital Input 7..0 (MP-100) displays the value of

C - 13(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-102 DO 7..0Digital Output 7..0 (MP-102) displays the value of

2-22Figure 31 Control Output* Do not connect the Drive Isolated Common to other Logic Commons.12J3Control OutIsolated Com*MOTOR DRIVESIGNAL INPUTDR

C - 14(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-108 PLC Mon 1 ValPLC Monitor 1 Value (MP-108) displays both th

C - 15(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-111 PLC 23-16PLC 23-16 (MP-111) displays the status of the i

C - 16(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-113 PLC 39-32 PLC 39-32 (MP-113) displays the status of the

C - 17(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-115 PLC 55-48PLC 55-48 (MP-115) displays the status of the i

C - 18(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-116 PLC 63-56PLC 63-56 (MP-116) displays the status of the i

C - 19(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-117 PLC 71-64PLC 71-64 (MP-117) displays the status of the i

C - 20(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-119 PLC 87-80PLC 87-80 (MP-119) displays the status of the i

C - 21(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-121 PLC 107-100PLC 107-100 (MP-121) displays the status of PL

C - 22(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-123 PLC 123-116PLC 123-116 (MP-123) displays the status of th

C - 23(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-125 PLC 139-132PLC 139-132 (MP-125) displays the status of th

2-23Lead Sync Absent(J2 pin 5)Digital Output 3The Lead Sync Absent output is activated (driven low) when the Lead Sync Pulse is absent. See Figure 32

C - 24(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-126 PLC 147-140PLC 147-140 (MP-126) displays the status of th

C - 25(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-127 PLC 155-148PLC 155-148 (MP-127) displays the status of th

C - 26(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-128 PLC 163-156PLC 163-156 (MP-128) displays the status of th

C - 27(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-129 PLC 171-164PLC 171-164 (MP-129) displays the status of th

C - 28(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-131 PLC 187-180PLC 187-180 (MP-131) displays the status of th

C - 29(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-133 PLC 203-196PLC 203-196 (MP-133) displays the status of th

C - 30(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-135 PLC 219-212PLC 219-212 (MP-135) displays the status of th

C - 31(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-151 Misc IntrptMiscellaneous Interrupts (MP-151) displays a “

C - 32(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-154 Norm Pwr UpsNormal Power Ups (MP-154) displays the number

C - 33(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-160 AI1 BitsAnalog Input 1 Bits (MP-160) displays the present

2-2412345678910J2EXTERNALDCPOWERSUPPLY(50V Max)R1R2R3+V_DOZero SpeedHi/Low Speed AlarmSync AlarmLead Sync AbsentFoll Sync AbsentBatch DoneFwd/RvsDrive

C - 34(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-166 AO BitsAnalog Output Bits (MP-166) displays the present v

C - 35(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)MP-182 LdJSCntLead Job Size Count (MP-182) displays LdJobSize (M

C - 36(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-201Setpoint XSetpoint X (CP-201) displays the name and value of

C - 37(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-205LdSyncDvdLead Sync Divide (CP-205) can be used to reduce the

C - 38(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Minimum Value: 1 Maximum Value: 3Default Value: 2 Units: CodedCP-2

C - 39(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Minimum Value: 0 Maximum Value: 999999Default Value: 0 Units: Rati

C - 40(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Minimum Value: 0 Maximum Value: 9999999Default Value: 200.0 Units:

C - 41(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Minimum Value: 1 Maximum Value: 2Default Value: 1 Units: CodedCP-2

C - 42(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Minimum Value: 1 Maximum Value: 2Default Value: 1 Units: CodedCP-2

C - 43(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Minimum Value: 1 Maximum Value: 3Default Value: 2 Units: CodedCP-2

2-25SERIAL COMMUNICATIONSNOTE: The installation of this motor control must conform to area and local electrical codes. Refer to page9 before you beg

C - 44(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)of EU for point A that corresponds to the reference value that is

C - 45(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Analog Input 2 Reference B (CP-288) is used to scale the Auxiliary

C - 46(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)2 = Current1 = Voltage (default)Minimum Value: 1 Maximum Value: 2D

C - 47(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-301Acl Tm RUNAcceleration Time RUN (CP-301) is the time that it

C - 48(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-311 Dcl Rt RStpDeceleration Rate R-Stop (CP-311) is the deceler

C - 49(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Derivative Threshold Velocity Loop (CP-323) is the minimum speed e

C - 50(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)The Maximum Speed Limit (CP-330) is the maximum positive and negat

C - 51(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)Feedback Sync Band (CP-336) sets a “dead-band” around the sync-mar

C - 52(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)resolving the position error to zero, upon entry into RUN state wh

C - 53(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-360Loop UpdateLoop Update (CP-360) is the time interval between

iv

2-26Figure 34 CX-1200 Serial Communications Connections1. Shield only at one end of the cable.2. If you need to terminate the communication line, th

C - 54(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-364Kff Auto EnKff Automatic Enable (CP-364) enables the CX-1200

C - 55(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-371Max Fb AlmMaximum Feedback Alarm (CP-371) signals an over-sp

C - 56(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-375Std Alm MskThe Standard Alarm Mask (CP-375) allows you to ma

C - 57(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-380Cmpr1 ParmEnter a Monitor Parameter code in Compare 1 Parame

C - 58(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-383Cmpr4 ParmEnter a Monitor Parameter in Compare 4 Parameter (

C - 59(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-386Cmpr3 TypeUse Cmpr3 Type (CP-386) to establish the type of c

C - 60(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-390Cmpr3 ValEnter a value in Cmpr3 Val (CP-390) that will be co

C - 61(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-400Rmt ScrollIn Remote Scroll (CP-400), enter the number of the

C - 62(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-403DI SetDigital Input Set (CP-403) simulates an “ACTIVE” condi

C - 63(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-406PLC Monitor 2PLC Monitor 2 (CP-406) determines which PLC bi

2-27—NOTES—

C - 64(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-412Tmr2 DelayTimer 2 Delay (CP-412) is the time in seconds from

C - 65(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-417Tmr4 on TmTimer 4 on Tm (CP-417) is the time, in seconds, fr

C - 66(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-425Cntr3 CntCounter 3 Count (CP-425) is the current count for

C - 67(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-431 DN Write Parm 2Enter the number of a Control Parameter to

C - 68(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-438 DN MAC IDDN MAC ID is the DeviceNet Media Access Control Id

C - 69(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-444Status Line 4Use Status Line 4 (CP-444) to select the parame

C - 70(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-449Lg Number UnitsUse Large Number Units (CP-449) to select the

C - 71(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-451Diag DO ShiftWhen in Diagnostics State, Diagnostics Digital

C - 72(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-453Diag DAC TestDiagnostic DAC Test (CP-453) selects and enable

C - 73(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-461Analog Cal SelAnalog Calibration Select (CP-461) selects the

2-28ANALOG I/O CARD (OPTIONAL)This section contains the mounting and wiring information for the Analog I/O Card. Please read this sectionprior to mou

C - 74(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-468CRC EnableIf CRC Enable (CP-468) is set to “ON” (1), you mus

C - 75(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-472Frame FormatFrame Format (CP-472) determines the parity, th

C - 76(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-477Cntrl LatchControl Latch (CP-477) allows you to set or &quo

C - 77(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-480KyPdLk MaskKey Pad Lock Mask (CP-480) sets the level of keyp

C - 78(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-485Unlock CP EUnlock Control Parameter E (CP-485) determines wh

C - 79(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-490Memory TestTo test the physical memory, either enter the num

C - 80(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-497Load PLC PrgmUse Load PLC Program (CP-497) to retrieve (load

C - 81(Continued)Appendix C: Parameter Summary Numeric Quick Reference (continued)CP-540 to CP-667 Blk0 Val 1 - Blk7 Val 16Use the Block Values (CP-

D - 1APPENDIX D: CONTROL PARAMETER REFERENCE(Continued)USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-201 Setpoint X -9999999 9999999 0.0 EU/TmCP

D - 2USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-265 Cnt Mode FI2 1 2 2 CodedCP-266 PPR FI2 1 60000 60 Pls/RevCP-267 Pulses FI2 1 999999 60 Pu

2-29—NOTES—

D - 3(Continued)USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-305 Ramp Thd 0 999999 1.0 EU/TmCP-310 Dcl Tm RStp 0 3600 1.000 SecondsCP-311 Dcl R

D - 4USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-360 Loop Update 1 3 1 CodedCP-361 Sig Fltr 0 4 0 CodedCP-362 SigFltrTmConst 2 500 10 mSecCP-3

D - 5USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-399 Copy Dest 2 201 667 230 CP or MPCP-400 Rmt Scroll 0 449 351 CPCP-401 Rmt Scroll Rate 1 10

D - 6USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-433 DN Write Parm 4 0 667 0 CPCP-434 DN Read Parm 1 0 667 0 CP or MPCP-435 DN Read Parm 2 0 6

D - 7USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-470 Device Address 1 99 1 AddressCP-471 Baud Rate 1 7 6 CodedCP-472 Frame Format 1 2 1 CodedC

D - 8CP-503 Block Parm 4 0 349 0 CPCP-504 Block Parm 5 0 349 0 CPCP-505 Block Parm 6 0 349 0 CPCP-506 Block Parm 7 0 349 0 CPCP-507 Block Parm 8

D - 9USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-557 Blk1 Val 2 -99999999 99999999 0 Parm ValCP-558 Blk1 Val 3 -99999999 99999999 0 Parm ValCP

D - 10USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-587 Blk2 Val16 -99999999 99999999 0 Parm ValCP-588 Blk3 Val 1 -99999999 99999999 0 Parm ValC

D - 11USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-617 Blk4 Val14 -99999999 99999999 0 Parm ValCP-618 Blk4 Val15 -99999999 99999999 0 Parm ValC

D - 12USERCODE DESCRIPTION MIN MAX DEFAULT RECORD UNITSCP-647 Blk6 Val12 -99999999 99999999 0 Parm ValCP-648 Blk6 Val13 -99999999 99999999 0 Parm ValC

2-30MOUNTINGThis section contains the mounting information for the CX-1200 Analog I/O card. Please read this section asyou mount the Analog I/O card

D - 13—NOTES—

E - 1CODE DESCRIPTION MIN MAX UNITSMP-01 FI1 Hz -180000 180000 HertzMP-02 FI1 RPM -99999.9 99999.9 RPMMP-03 FI2 Hz -180000 180000 HertzMP-04 FI2 RPM -

E - 2MP-41 ScaleFactor 0 999999 RatioMP-42 ActScaleFactor 0 999999 RatioMP-48 Kff 0.00 99999.99 V/kiloRPMMP-49 Cntrl Loop 0 3 CodedMP-50 State 0 9 Cod

E - 3Appendix E: Monitor Parameter Reference (continued)MP-114 PLC 47-40 00000000 11111111 CodedMP-115 PLC 55-48 00000000 11111111 CodedMP-116 PLC 63

E - 4CODE DESCRIPTION MIN MAX UNITSMP-158 MiscIntrptCntr 0 65535 CountsMP-160 AI1 Bits -8192 8191 BitsMP-161 AI1 Signal -12.00 20 V or maMP-162 AI1 EU

E - 5—NOTES—

F- 1(Continued)APPENDIX F: CONTROL PARAMETERSCREEN LOCATORCP-201 Setpoint X ... Status\pg 1... Setup\System

F - 2CP# CP Name Screen(Continued)Appendix F: Control Parameter Screen Locator (continued)CP-209 Time Base ... Scaling\Lead\pg 1...

F- 3Appendix F: Control Parameter Screen Locator (continued)CP# CP Name Screen(Continued)... Scaling\Follower\pg 1CP-268

F - 4Appendix F: Control Parameter Screen Locator (continued)(Continued)CP-291 AO Mode ... Scaling\Aux Analog Output\pg 1...

2-311) If the CX-1200 unit has power connected to it, remove the power. If the CX-1200 has beenmounted in your system, disable it from the system. 2)

F- 5Appendix F: Control Parameter Screen Locator (continued)(Continued)CP# CP Name ScreenCP-333 Trim Authority ... Tuning\Velocity Loop\pg 2...

F - 6CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-374 Posn Alarm ... Alarms & Limits\Alarms\

F- 7CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-415 Tmr3 on Tm ... PLC\PLC Timers\pg 1CP-416 Tmr4

F - 8CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-450 Diagnostics En ... Device Tests\Std Signals Test

F- 9CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)... System Monitor\Control Over

F - 10CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-509 Block Parm 10 ... Block Setup\Edit Block Parms\

F- 11CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-565 Blk1 Val10 ... Block Setup\Edit Block 1\p

F - 12CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-597 Blk3 Val10 ... Block Setup\Edit Block 3\

F- 13CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-629 Blk5 Val10 ... Block Setup\Edit Block 5\p

F - 14CP# CP Name ScreenAppendix F: Control Parameter Screen Locator (continued)(Continued)CP-661 Blk7 Val10 ... Block Setup\Edit Block 7\

2-32Figure 2-35 Removing the CPU BoardPower BoardCPU Board

G- 1MP-01 FI1 Hz ... Setup\System Setup\pg 4... Scaling\Lead\pg 1... Sys

G - 2MP# MP Name Screen... System Monitor\Run Monitor\pg 3... System Monitor\Std Signals M

G- 3MP# MP Name ScreenMP-24 FbJbSzAct ... Scaling\Job Sizes\pg1MP-25 FbNetOfst ... Scaling\Offsets & Phase\pg1...

G - 4Appendix G: Monitor Parameter Screen Locator (continued)(Continued)MP# MP Name Screen... Tuning\Position Loop\pg 1.

G- 5Appendix G: Monitor Parameter Screen Locator (continued)(Continued)MP# MP Name Screen... System Monitor\Run Monitor\

G - 6MP# MP Name ScreenAppendix G: Monitor Parameter Screen Locator (continued)... System Monitor\Limits & Alarms\pg

G- 7MP# MP Name ScreenMP-113 PLC 39-32 ... PLC\PLC Monitor\pg 2MP-114 PLC 47-40 ... PLC\PLC Monitor\pg 2MP-115 PLC 55-48 ...

G - 8MP# MP Name ScreenMP-157 WatchDogCntr ... Device Tests\Device Status\pg 1MP-158 MiscIntrptCntr... Device Tests\Device Status\pg 2MP-16

G- 9MP# MP Name ScreenMP-190 FbPsnCnt ... System Monitor\Position\pg 2MP-192 FbJSCnt ... System Monitor\Job Sizes\pg 2MP

H - 1Error Definition(Continued)Acl Tm High Acceleration time is too high.Acl too Hi Acceleration rate is too high.Adrs Error Address Error, there is

2-3314) Replace the back plate, making sure that it seats properly and the connectors are all properlyaligned in their slots.15) Screw the back plate

H - 2Error DefinitionAppendix H: Error Code Definitions (continued)(Continued)Halt Monitor Reset caused by microprocessor or double bus fault.Illega

H - 3Appendix H: Error Code Definitions (continued)(Continued)Error DefinitionMinus First When entering the value for this parameter the minus sign

H - 4Appendix H: Error Code Definitions (continued)Error DefinitionRes Error The resolution for the last parameter value exceeded the limits forthat

H - 5–NOTES—

I-1APPENDIX I: SERIAL COMMUNICATIONS ERRORCODE DEFINITIONS# Name Definition0 OK Request processed1 General Data Error A non-specified error occurred a

I-2# Name DefinitionAppendix I: Serial CommunicationsError Code Definitions (continued)13 Max Error There was an attempt to exceed the maximum val

I-3Appendix I: Serial Communications Error Code Definitions (continued)# Name Definition29 Memory Read too Long An attempt was made to read too ma

I-4–NOTES—

J - 1PLC Command Equivalent Logic LadderAPPENDIX J: PLC DEFAULT PROGRAMLOGICLOAD 8 DI_8OUT 140 Blk Sel ADI- 88BlkSel A140LOAD 9 DI_9OUT 135 Cn

J - 2Appendix J: Default PLC Program Logic (continued)PLC Command Equivalent Logic LadderLOAD 89 Rvs CmdOUT 106 DO_6LOAD 66 LdSyncMisOUT 103 DO_

2-34 Figure 2-36 Mounting the Analog I/O Card on the CPU Board

K - 1Command Description Decimal: Hexidecimal:END Command 224 E0LOAD Command 225 E1AND Command 226 E2OR Command 228 E4Exclusive OR Command (XOR) 229 E

K - 2—NOTES—

L - 1L - 1L - 1L - 1L - 1Op Name Related CP0S01S12 ZERO = 0, off state3 ONE = 1, on state4 Pwr-Up 1 (on) for 1st PLC Scan5 Reserved6 Reserved7 Reserve

L - 2L - 2L - 2L - 2L - 2Op Name Related CP30 MinSpdLmt, Scaled Ref Speed < Minimum Speed Limit ... CP-33131 MaxSpdLmt, Scaled Ref Speed >

L - 3L - 3L - 3L - 3L - 3Appendix L: PLC Program Operands (continued)(Continued)Op Name Related CP60 Cmpr1 Out, Numerical Comparator 1 result ...

L - 4L - 4L - 4L - 4L - 4Appendix L: PLC Program Operands (continued)(Continued)Op Name Related CP90 Reserved91 Reserved92 Reserved93 Reserved94 Res

L - 5L - 5L - 5L - 5L - 5Appendix L: PLC Program Operands (continued)(Continued)Op Name Related CP120 Lch1 Rst, Latch 1 Reset121 Lch2 Rst, Latch 2 R

L - 6L - 6L - 6L - 6L - 6Appendix L: PLC Program Operands (continued)Op Name Related CP150 Reserved151 LgErr Off, Disable Large Error Recovery152 Rs

L - 7L - 7L - 7L - 7L - 7Op Name Related CP180 FStpRq, Request State change to F-Stop State181 Reserved182 Reserved183 Reserved184 Reserved185 Reserve

L - 8L - 8L - 8L - 8L - 8Op Name Related CPAppendix L: PLC Program Operands (continued)210 Reserved211 Reserved212 Reserved213 Reserved214 Reserved2

2-35—NOTES—

M- 1—>NEED wiring example!!!<— * +12VDCFI_1AFI_1AFI_1BFI_1BComFI_2AFI_2AFI_2BFI_2BComRI_1RI_212345678910111213J5DI_0DI_1ComDI_2DI_3DI_4DI_5C

M - 2R-Stop StartK-RK-RNeutLineF-StopK-FSK-JRunJogK-RK-JK-FSF-StopR-StopK-FSK-JK-JK-J * +12VDCFI_1AFI_1AFI_1BFI_1BComFI_2AFI_2AFI_2BFI_2BComRI_1RI

M- 3Figure M-3 Start/Stop Wiring Connections with Armature ContactorNeutLineK-RM1ArmatureContactor- +12 VoltPowerSupplyK-RV+SPDMotorDriveK-RA1A2M

M - 4—NOTES—

N- 1APPENDIX N: FAX COVER SHEETDate: ______________________Atten: Contrex Technical SupportFrom:Name _____________________________ Company Name _____

N - 2—NOTES—

O-1APPENDIX O: REVISION LOGManualRevisionECONumberRevisionDateCorresponding *Software Rev.Pages ChangedA - 08/061000-8101Rev. 1.0New Manual Release*

O-2—NOTES—

Service - 1Warranty/ServiceService PolicyWarranty

Warranty - 2

iv

2-36WIRINGThis section contains the input and output wiring information for the CX-1200 Analog I/O Card. Please readthis section prior to wiring the

Service - 3SERVICE POLICYSpare PartsContrex, Inc., will usually have an adequateinventory of spare parts and circuit boards for allstandard products.

Warranty - 4Contrex, Inc., guarantees this device against defectsin workmanship and materials for a period of one (1)year from the date of purchase.

2-37J1123TD / RD +TD/ RD ÐCOMRS485SERIAL COMM12J3CONTROLOUTPUTTO DRIVECO_SIGCO_COM12345678910J2+V_DODO_0DO_1DO_2DO_3DO_4DO_5DO_6DO_7COMDIGITAL OUTPUTS

2-38INPUTSNOTE: Refer to pages 2-9 and 2-36 before you begin wiring.Figure 2-39 Analog Input 2: Voltage InputFigure 2-38 Analog Input 1: Voltage I

2-39Figure 2-40 Analog Input 1: Current Input234JA 0-20 mA InputCommon243 OhmAnalog Input 1:Current Input Wiring(JA, Pins 2,3,4)The Analog Input 1

2-40Figure 2-42 Analog Input 1: Potentiometer Input1234JA +5V _Aux*Common+-Figure 2-43 Analog Input 2: Potentiometer Input1234JA +5V _Aux*Common+-

2-41OUTPUTSNOTE: Refer to pages 2-9 and 2-36 before you begin wiring.Figure 2-44 Analog Output: Voltage Output91011JA ± 12V OutCommonAnalog Output

2-42DEVICENET CARD (OPTIONAL)For the installation, wiring and operation of the optional DeviceNet card, refer to the CX-Series DeviceNetCard Technical

2-43—NOTES—

2-44LOGIC CONTROLThis section addresses the six digital inputs that control the CX-1200's operating state.The six digital inputs ( listed in by p

2-45Logic InputsF-Stop (Fast Stop) has priority over the other operating states. F-Stop forces the CO signal to “0” volts andmonitors the feedback.

vTable of ContentsIntroduction ... 1-1Introduc

2-46R-Stop (Ramp Stop) has the second highest operating priority. Use R-Stop to stop the drive with adeceleration ramp. The velocity command is ramp

2-47H-Stop (Stop and Hold) has the third highest operating priority. Use H-Stop to stop the drive with adeceleration ramp. The velocity command is r

2-48Run has the fourth highest operating priority. Run is the primary operating state. RUN Mode (CP-202)determines the mode of operation for Run, us

2-49Jog Forward has the fifth highest operating priority. Use Jog Forward to “Jog” the drive Forward at the rateindicated in Jog SP (CP-240). The ac

2-50Jog Reverse has sixth (the least) operating priority. Use Jog Reverse to “Jog” the drive Forward at the rateindicated in Jog SP (CP-240). The ac

2-51—NOTES—

3 - 1Operator InterfaceKeypad OperationScreen Operation

3 - 2741-8956230.CLEARENTERMENUSTATUSCODEHELPCONTREXSETUPSCALINGSETPOINTS & RAMPSTUNINGALARMS & LIMITSBLOCKSPLCSYSTEM MONITORDEVICE TESTCX - 1

3 - 3KEYPAD OPERATIONThe CX–1200 operates on a system of screens that are controlled by the front keypad. Figure 3-1 shows the locationof the keys an

3 - 4StatusHelpMain MenuSetpoints & RampsEdit Block ParmsEdit Block 0Edit Block 1Edit Block 2Edit Block 3Edit Block 4Edit Block 5Edit Block 6Edit

viAlarm Indicator Mask P1/1 ...5-15Scaling...

3 - 5SCREEN OPERATIONThe CX–1200 screen matrix has three main screens. These screens are:Status ScreenMain MenuHelp ScreenThere are nine sub-menus th

3 - 6P1/1C X - 1 2 0 0STATUSScaled FbRPMSetpoint XStateFI1 RPMLd PosnFI2 RPMFb Posn0F-STOP0.00.00.00.0The largenumberdisplay.This bardisplays thename

3 - 7MenuC X - 1 2 0 0M A I N M E N USETUPSCALINGSETPOINTS & RAMPSTUNINGALARMS & LIMITSBLOCKSPLCSYSTEM MONITORDEVICE TESTThis bardisplays th

3 - 8MenuSETPOINTS & RAMPSRUN MODESMASTERFOLLOWERRUN RAMPSSTOP RAMPSJOG SP & RAMPSDIRECT SP & RAMPSMenuSCALINGLEADFOLLOWEROFFSETS & PH

3 - 9MenuHELPMaster SP Parameter: 210Master SP is the setpoint speed in FbEU/Tm. This is the speed you wish toachieve in MasterSetpoint Mode whenthe

3 - 10P 2HELPMaster SPParameter: 210Select a value belowpress ENTER to changeCurrent ValBackup ValDefault ValMIN ValMAX Val00.00.0-99999

4 - 1Drive Setup/CalibrationCalibration

4 - 2

4 - 3CALIBRATIONThis procedure is a series of steps designed to verify the motor/drive/encoder wiring and polarity setup some of the basicparameters n

4 - 4DANGERHazardous voltages.Can cause severeinjury, death ordamagethe equipment.Make adjustmentswith caution.

viiPLC Event Cntrs P1/1 ... 5-108PLC Data Copy

4 - 5Step 1 - Freq In 2 & CO Setup - Parameter EntryThe CX-1200 will display System Setup Freq In\Page 1.Configure the CP’s on this screen as requ

4 - 6WARNINGPrepare the machine for motion.Alert everyone present.This test checks the Control Output polarity and the Encoder polarity, so a positive

4 - 7Step 3 - Master Mode and Feedforward Scaling - Parameter EntryThe CX-1200 will display System Setup Master Mode\Page 3.Configure the CP’s on this

4 - 8Step 4 - Lead Scaling - Parameter EntryThe CX-1200 will display System Setup Lead\Page 4.Configure the CP’s on this screen as required.State {MP-

4 - 9Step 5 - Follower Mode ScalingThe CX-1200 will display System Setup Follower Mode\Page 5.State {MP-50}RUN Mode {CP-202}Follower SPx {CP-201}ScFbD

4 - 10CREEP CALIBRATIONThe Creep Calibration allows you to eliminate motion that may occur with an open loop stop (zero volt)Control Output. Make sur

4 - 11ANALOG CALIBRATIONThe Analog Calibration allows you to calibrate the auxiliary Analog I/O, AI1, AI2, AO. The board iscalibrated at the factory

4 - 12 Analog Output (current): 1. Connect a current meter in series with a 250 Ohm resistor between pins 9 and 11 with thepositive lead on pin 9 (pi

4 - 13Analog Input 1 (voltage): 1. Connect the Analog Output voltage pins to the Analog Input 1 voltage pins - pin 10 to pin 2,pin 11 to pin 4. Conn

4 - 14Analog Input 1 (current): 1. Connect a current meter between pin 9 and pin 2 with the positive lead on pin 9. Connect pin3 to pin 4 and pin 4

viiiAnalog Input Tests / Calibration P3/3 ... 8-23Serial Communicati

4 - 15Analog Input 2 (voltage): 1. Connect the Analog Output voltage pins to the Analog Input 2 voltage pins - pin 10 to pin 5,pin 11 to pin 7 Conne

4 - 16Analog Input 2 (current): 1. Connect a current meter between pin 9 and pin 5 with the positive lead on pin 9. Connect pin6 to pin 7 and pin 7

4 - 17Calibrating and Scaling AI1 TogetherIn some applications you may know the voltage (or current) to EU representation, but you have no idea thevol

4 - 18—NOTES—

5 - 1Position LoopFeedforwardLarge ErrorRelated ItemsAlarms and LimitsAlarmsLimitsBlocksEdit Block ParmsEdit Block 0Edit Block 1Edit Block 2Edit Block

5 - 2

5 - 3INTRODUCTION TOCONTROL PARAMETERSParameters are divided into two classifications; Control Parameters (CP) and Monitor Parameters (MP).This sectio

5 - 4—NOTES—

5 - 5SETUPThe Setup screens allow you to perform a varitey of load, save and setup functions, The “Load” parametersallow you to load Control Paramet

5 - 6STATUS SCREEN SETUP P1/1You can customize the six status lines, as well as the large number display and the E.U. line on the Statusscreen. To